Ethylene-vinyl acetate

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ethylene-vinyl acetate
Ethylenvinylacetat.svg
Names
Other names
Poly(ethylene-vinyl acetate); poly(ethylene-co-vinyl acetate); polyethylene-vinyl acetate copolymer
Identifiers
AbbreviationsEVA; PEVA
ChEBI
ChemSpider
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ECHA InfoCard 100.133.085 OOjs UI icon edit-ltr-progressive.svg
PubChem CID
UNII
Properties
(C2H4)n(C4H6O2)m
Molar mass Variable
Melting point 90 °C (194 °F)
Hazards
Safety data sheet (SDS) MSDS
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
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a close-up picture of open-celled EVA Eva closeup.jpg
a close-up picture of open-celled EVA
EVA polymer "milk" Lfg polymer milk (cropped).jpg
EVA polymer "milk"

Ethylene-vinyl acetate (EVA), also known as poly(ethylene-vinyl acetate) (PEVA), is a copolymer of ethylene and vinyl acetate. The weight percent of vinyl acetate usually varies from 10 to 50%, with the remainder being ethylene. There are three different types of EVA copolymer, which differ in the vinyl acetate (VA) content and the way the materials are used.

Contents

The EVA copolymer which is based on a low proportion of VA (approximately up to 4%) may be referred to as vinyl acetate modified polyethylene. It is a copolymer and is processed as a thermoplastic material – just like low-density polyethylene. It has some of the properties of a low-density polyethylene but increased gloss (useful for film), softness and flexibility. The material is generally considered non-toxic.

The EVA copolymer, which is based on a medium proportion of VA (approximately 4 to 30%), is referred to as thermoplastic ethylene-vinyl acetate copolymer and is a thermoplastic elastomer material. It is not vulcanized but has some of the properties of a rubber or of plasticized polyvinyl chloride particularly at the higher end of the range. Both filled and unfilled EVA materials have good low temperature properties and are tough. The materials with approximately 11% VA are used as hot-melt adhesives.

The EVA copolymer which is based on a high proportion of VA (greater than 60%) is referred to as ethylene-vinyl acetate rubber. [1]

EVA is an elastomeric polymer that produces materials which are "rubber-like" in softness and flexibility. The material has good clarity and gloss, low-temperature toughness, stress-crack resistance, hot-melt adhesive waterproof properties, and resistance to UV radiation. EVA has a distinctive vinegar-like odor and is competitive with rubber and vinyl polymer products in many electrical applications.

Ethylene-vinyl acetate is recyclable, contributing to efforts to reduce environmental impact.This characteristic is relevant today, where we have placed an increasing emphasis on sustainable practices, and as such, makes EVA an environmentally friendly choice. [2]

Production

EVA is made by mixing ethylene and vinyl acetate in a processor, which creates an unrefined mass of EVA. It is fed through rollers that flatten it into sheets, which are then put into a pressure oven. [3] Ethylene-vinyl acetate is based on products from the production of petroleum and natural gas.

Hydrolysis of EVA gives ethylene vinyl alcohol (EVOH) copolymer (and acetic acid).

Applications

Hot-melt adhesives (such as hot glue sticks) and top-of-the-line soccer cleats are usually made from EVA, generally with additives like wax and resin. EVA is also used as a clinginess-enhancing additive in plastic wraps. Craft-foam sheets are made of EVA and are popularly used for children's foam stickers.[ clarification needed ]

EVA is also used in biomedical engineering applications as a drug-delivery device. The polymer is dissolved in an organic solvent (such as dichloromethane). Powdered drug and filler (typically an inert sugar) are added to the liquid solution and rapidly mixed to obtain a homogeneous mixture. The drug-filler-polymer mixture is then cast into a mold at −80 °C and freeze-dried until solid. These devices are used in drug delivery research to slowly release a compound. The polymer does not biodegrade within the body, but is quite inert and causes little or no reaction following implantation.

EVA is one of the materials popularly known as expanded rubber or foam rubber. EVA foam [4] [5] [6] is used as padding in equipment for various sports such as ski boots, bicycle saddles, hockey pads, boxing and mixed-martial-arts gloves and helmets, wakeboard boots, waterski boots, fishing rods, and fishing-reel handles. It is typically used as a shock absorber in sports shoes, for example. (Some manufacturers of running shoes, such as Nike, market EVA-based compression-moulded foam used in the manufacture of running shoes as "Phylon". [7] ) It is used for the manufacture of floats for commercial fishing gear such as purse seine (seine fishing) and gillnets. In addition, because of its buoyancy, EVA has made its way into non-traditional products such as floating eyewear. It is also used in the photovoltaics industry as an encapsulation material for crystalline silicon solar cells in the manufacture of photovoltaic modules. EVA slippers and sandals are popular, being lightweight, easy to form, odourless, glossy, and cheaper than natural rubber. In fishing rods, EVA is used to construct handles on the rod-butt end. EVA can be used as a substitute for cork in many applications.

EVA copolymers are adhesives used in packaging, textile, bookbinding for bonding plastic films, metal surfaces, coated paper, and as redispersible powders in plasters and cement renders.

In recent years, EVA foam has seen popular use in cosplay communities, largely in part due to its ease to work with, durability, and comfort in comparison to traditional plastic-based costumes. [8]

Flower-making foam is a thin sheet made of EVA, which is flexible, and is used by artists and craft makers to make artificial flowers. These foams are presented as raw sheets and they can be cut into the desired petal shape and then can be formed by ironing to assemble artificial flowers by putting these petals together. [9]

EVA is also used in coatings formulation of good-quality interior water-borne paints at 53% primary dispersant.

Other uses

EVA is used in orthotics, surfboard and skimboard traction pads, car mats, and for the manufacturing of some artificial flowers. It is used as a cold flow improver for diesel fuel and as a separator in HEPA filters. EVA can easily be cut from sheets and molded to shape. It is also used to make thermoplastic mouthguards that soften in boiling water for a user-specific fit. It is also used for conditioning and waterproofing fabrics and leather. [10] EVA finds application in the making of nicotine transdermal patches, since the copolymer binds well with other agents to form gel-like substances. EVA is also sometimes used as a material for some plastic model kit parts. One common use of EVA foam rubber is in low frequency (woofer) speaker cone membrane support rings [11] (replacing rubber) because of its good mechanical and acoustic properties. Open cell EVA foam is used to damp high frequency acoustical diffraction from tweeter speakers and is often put in the area around the high frequency speaker driver to give better directivity and sonic imaging.

EVA may be used in custom-made dental devices with a proper approach to hygiene. [12]

Safety and environmental considerations

Polyethylene vinyl acetate has recently become a popular alternative to polyvinyl chloride because it does not contain chlorine. [13] As of 2014, EVA has not been found to be carcinogenic by the NTP, ACGIH, IARC, or OSHA, and has no known adverse effect on human health. [14] Like many plastics, it is difficult to biodegrade. One study suggested it may have adverse effects on certain organisms, but its actual effect on humans has not been determined. [13]

See also

Related Research Articles

<span class="mw-page-title-main">Polymer</span> Substance composed of macromolecules with repeating structural units

A polymer is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic and natural polymers play essential and ubiquitous roles in everyday life. Polymers range from familiar synthetic plastics such as polystyrene to natural biopolymers such as DNA and proteins that are fundamental to biological structure and function. Polymers, both natural and synthetic, are created via polymerization of many small molecules, known as monomers. Their consequently large molecular mass, relative to small molecule compounds, produces unique physical properties including toughness, high elasticity, viscoelasticity, and a tendency to form amorphous and semicrystalline structures rather than crystals.

<span class="mw-page-title-main">Petrochemical</span> Chemical product derived from petroleum

Petrochemicals are the chemical products obtained from petroleum by refining. Some chemical compounds made from petroleum are also obtained from other fossil fuels, such as coal or natural gas, or renewable sources such as maize, palm fruit or sugar cane.

<span class="mw-page-title-main">Polyethylene</span> Most common thermoplastic polymer

Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging (plastic bags, plastic films, geomembranes and containers including bottles, etc.). As of 2017, over 100 million tonnes of polyethylene resins are being produced annually, accounting for 34% of the total plastics market.

<span class="mw-page-title-main">Thermoplastic</span> Plastic that softens with heat and hardens on cooling

A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.

<span class="mw-page-title-main">Polyvinyl acetate</span> PVA, adhesive used for porous materials

Polyvinyl acetate (PVA, PVAc, poly(ethenyl ethanoate)), commonly known as wood glue, PVA glue, white glue, carpenter's glue, school glue, or Elmer's Glue in the US, is a widely available adhesive used for porous materials like wood, paper, and cloth. An aliphatic rubbery synthetic polymer with the formula (C4H6O2)n, it belongs to the polyvinyl ester family, with the general formula −[RCOOCHCH2]−. It is a type of thermoplastic.

<span class="mw-page-title-main">Foam</span> Form of matter

Foams are materials formed by trapping pockets of gas in a liquid or solid.

<span class="mw-page-title-main">Lamination</span> Technique of fusing layers of material

Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materials, such as plastic. A laminate is a layered object or material assembled using heat, pressure, welding, or adhesives. Various coating machines, machine presses and calendering equipment are used.

<span class="mw-page-title-main">Elastomer</span> Polymer with rubber-like elastic properties

An elastomer is a polymer with viscoelasticity and with weak intermolecular forces, generally low Young's modulus (E) and high failure strain compared with other materials. The term, a portmanteau of elastic polymer, is often used interchangeably with rubber, although the latter is preferred when referring to vulcanisates. Each of the monomers which link to form the polymer is usually a compound of several elements among carbon, hydrogen, oxygen and silicon. Elastomers are amorphous polymers maintained above their glass transition temperature, so that considerable molecular reconformation is feasible without breaking of covalent bonds. At ambient temperatures, such rubbers are thus relatively compliant and deformable. Their primary uses are for seals, adhesives and molded flexible parts.

<span class="mw-page-title-main">Shrink wrap</span> Polymer used to bundle boxes on a pallet for transport

Shrink wrap, also shrink film, is a material made up of polymer plastic film. When heat is applied, it shrinks tightly over whatever it is covering. Heat can be applied with a handheld heat gun, or the product and film can pass through a heat tunnel on a conveyor.

<span class="mw-page-title-main">Thermogravimetric analysis</span> Thermal method of analysis

Thermogravimetric analysis or thermal gravimetric analysis (TGA) is a method of thermal analysis in which the mass of a sample is measured over time as the temperature changes. This measurement provides information about physical phenomena, such as phase transitions, absorption, adsorption and desorption; as well as chemical phenomena including chemisorptions, thermal decomposition, and solid-gas reactions.

<span class="mw-page-title-main">Vinyl acetate</span> Chemical compound

Vinyl acetate is an organic compound with the formula CH3CO2CH=CH2. This colorless liquid is the precursor to polyvinyl acetate, ethene-vinyl acetate copolymers, polyvinyl alcohol, and other important industrial polymers.

In polymer chemistry, vinyl polymers are a group of polymers derived from substituted vinyl monomers. Their backbone is an extended alkane chain [−CH2−CHR−]. In popular usage, "vinyl" refers only to polyvinyl chloride (PVC).

A polyolefin is a type of polymer with the general formula (CH2CHR)n where R is an alkyl group. They are usually derived from a small set of simple olefins (alkenes). Dominant in a commercial sense are polyethylene and polypropylene. More specialized polyolefins include polyisobutylene and polymethylpentene. They are all colorless or white oils or solids. Many copolymers are known, such as polybutene, which derives from a mixture of different butene isomers. The name of each polyolefin indicates the olefin from which it is prepared; for example, polyethylene is derived from ethylene, and polymethylpentene is derived from 4-methyl-1-pentene. Polyolefins are not olefins themselves because the double bond of each olefin monomer is opened in order to form the polymer. Monomers having more than one double bond such as butadiene and isoprene yield polymers that contain double bonds (polybutadiene and polyisoprene) and are usually not considered polyolefins. Polyolefins are the foundations of many chemical industries.

<span class="mw-page-title-main">Hot-melt adhesive</span> Glue applied by heating

Hot-melt adhesive (HMA), also known as hot glue, is a form of thermoplastic adhesive that is commonly sold as solid cylindrical sticks of various diameters designed to be applied using a hot glue gun. The gun uses a continuous-duty heating element to melt the plastic glue, which the user pushes through the gun either with a mechanical trigger mechanism on the gun, or with direct finger pressure. The glue squeezed out of the heated nozzle is initially hot enough to burn and even blister skin. The glue is sticky when hot, and solidifies in a few seconds to one minute. Hot-melt adhesives can also be applied by dipping or spraying, and are popular with hobbyists and crafters both for affixing and as an inexpensive alternative to resin casting.

Solution polymerization is a method of industrial polymerization. In this procedure, a monomer is dissolved in a non-reactive solvent that contains a catalyst or initiator.

Electron-beam processing or electron irradiation (EBI) is a process that involves using electrons, usually of high energy, to treat an object for a variety of purposes. This may take place under elevated temperatures and nitrogen atmosphere. Possible uses for electron irradiation include sterilization, alteration of gemstone colors, and cross-linking of polymers.

<span class="mw-page-title-main">Polymeric foam</span> Foam formed from polymers

A polymeric foam is a special foam, in liquid or solidified form, formed from polymers.

<span class="mw-page-title-main">Plastic film</span> Thin continuous polymeric material

Plastic film is a thin continuous polymeric material. Thicker plastic material is often called a "sheet". These thin plastic membranes are used to separate areas or volumes, to hold items, to act as barriers, or as printable surfaces.

<span class="mw-page-title-main">Acrylonitrile styrene acrylate</span> Chemical compound

Acrylonitrile styrene acrylate (ASA), also called acrylic styrene acrylonitrile, is an amorphous thermoplastic developed as an alternative to acrylonitrile butadiene styrene (ABS), that has improved weather resistance. It is an acrylate rubber-modified styrene acrylonitrile copolymer. It is used for general prototyping in 3D printing, where its UV resistance and mechanical properties make it an excellent material for use in fused filament fabrication printers, particularly for outdoor applications. ASA is also widely used in the automotive industry.

<span class="mw-page-title-main">Biodegradable athletic footwear</span>

Biodegradable athletic footwear is athletic footwear that uses biodegradable materials with the ability to compost at the end-of-life phase. Such materials include natural biodegradable polymers, synthetic biodegradable polymers, and biodegradable blends. The use of biodegradable materials is a long-term solution to landfill pollution that can significantly help protect the natural environment by replacing the synthetic, non-biodegradable polymers found in athletic footwear.

References

  1. Whelan, A.; Whelan, Tony (27 May 1994). Polymer Technology Dictionary. Springer Science & Business Media. ISBN   9780412581809 via Google Books.
  2. "EVA".
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  4. Reyes-Labarta, J.A.; Marcilla, A. (2012). "Thermal Treatment and Degradation of Crosslinked Ethylene Vinyl Acetate-Polyethylene-Azodicarbonamide-ZnO Foams. Complete Kinetic Modelling and Analysis". Industrial & Engineering Chemistry Research. 51 (28): 9515–9530. doi:10.1021/ie3006935.
  5. Reyes-Labarta, J.A.; Marcilla, A. (2008). "Differential Scanning Calorimetry Analysis of the Thermal Treatment of Ternary Mixtures of Ethylene Vinyl Acetate, Polyethylene and Azodicarbonamide". Journal of Applied Polymer Science. 110 (5): 3217–3224. doi:10.1002/app.28802. hdl: 10045/13312 .
  6. Reyes-Labarta, J.A.; Olaya, M.M.; Marcilla, A. (2006). "DSC Study of the Transitions Involved in the Thermal Treatment of Foamable Mixtures of PE and EVA Copolymer with Azodicarbonamide". Journal of Applied Polymer Science. 102 (3): 2015–2025. doi:10.1002/app.23969. hdl: 10045/24680 .
  7. Mills, N. J. (2003). "Running shoe materials". In Jenkins, Mike (ed.). Materials in Sports Equipment. Vol. 1. Cambridge: Woodhead Publishing. pp. 74, 76. ISBN   9781855738546 . Retrieved 2018-11-11.
  8. Birger, Candace (July 9, 2020). "Cosplay: How to texture EVA foam to upgrade your cosplayer game". Popverse . Retrieved April 24, 2024.
  9. "What is Flower Making Foam (aka Foamiran)?". Foamiran. October 12, 2017. Retrieved 22 January 2018.
  10. "How Nikwax Works". nikwax.com.
  11. "Subwoofers and woofers construction".
  12. Ogawa, Taiji; Yamasaki, Sayaka; Honda, Mariko; Terao, Yutaka; Kawabata, Shigetada; Maeda, Yoshinobu (April 2012). "Long-term survival of salivary streptococci on dental devices made of ethylene vinyl acetate". International Journal of Oral Science. 4 (1): 14–18. doi:10.1038/ijos.2012.13. ISSN   2049-3169. PMC   3412658 .
  13. 1 2 Meng, Tingzhu Teresa (2014). "Volatile organic compounds of polyethylene vinyl acetate plastic are toxic to living organisms". The Journal of Toxicological Sciences. 39 (5): 795–802. doi: 10.2131/jts.39.795 . PMID   25242410.
  14. "Safety Data Sheet (SDS) SDS‐101 – Ethylene‐Vinyl‐Acetate" (PDF). February 10, 2014. Archived from the original (PDF) on 27 April 2021. Retrieved 18 April 2020.