Came glasswork is the process of joining cut pieces of art glass through the use of came strips or foil into picturesque designs in a framework of soldered metal.
Final products include a wide range of glasswork, including stained glass and lead light pieces. Came is made of different metals, such as lead, zinc, brass and copper. The metal came selected generally depends upon the size, complexity and weight of the project. As an alternative to came, copper foil may be used, for small, intricate pieces.
Came glasswork includes assembling pieces of cut and possibly painted glass using came sections. The joints where the came meet are soldered to bind the sections. When all of the glass pieces have been put within came and a border put around the entire work, pieces are cemented and supported as needed. [1] The work may be made waterproof by forcing a soft oily cement or mastic between the glass and the cames. A form of embellishment and gilding, such as Angel gilding and Eglomise, may be added to finish the piece.
Works may need to be reinforced, like large pieces or ones that will be exposed to the outdoor elements. Support can be provided as the piece is made through the use of reinforced and metal-covered lead came, the use of steel strips in the came channels, or use of rigid cames, such as copper, brass or zinc. Bars of steel or steel rebar may be attached to the back of finished works as reinforcement. [2]
Theophilus Presbyter, the first to write about joining art glass using the came technique [3] in the book De Divers Artibus. Theophilus was a Benedictine Monk who was a glass and pigment worker who practiced in the late 11th and early 12th centuries. [4] [5]
Materials to complete a glasswork project may include the pattern, cut glass, came, wood trim, solder, cement. Additional supplies include newspaper, cutter oil, a plywood board, masking tape, flux, [nb 1] and whiting. [7] [nb 2]
Lead came is often supplied in lengths of 2 m and in widths of differing sizes. It also comes in flat or domed profiles.
Brass and copper have been used to bring a copper or golden hue to the works. [8] Generally, though, they were used only for windows between about 1890 and 1920. Both metals were often alternatives to zinc for Frank Lloyd Wright designed windows. [9] [10]
Brass-capped lead is another type of came used for glasswork projects. [11]
The traditional method of creating "camework glass" uses lead came, which ages into a dark blue-gray patina. In comparison to other came metal strips, like brass, copper and zinc, lead is softer and more flexible, making it easier to cut and bend. It's also inexpensive and durable. A downside is that the finished projects may be prone to sagging due to lead's softness. This can be mitigated somewhat by stretching the lead to make it more rigid before it is used. [1] [9] [11] Special precautions should be taken when working with this metal came to avoid lead contamination. [11]
The lead came windows of the medieval churches are sturdier than those of the 19th century and much of the 20th century. The composition of lead came changed over time, at first by removing other metals to make a "pure lead" and then again during war years when lead was needed for ammunition. Since the 1970s a new form of lead, restoration lead, was developed based upon medieval lead's metal composition. Restoration lead is stronger than lead came of the prior 100 years or so. [9]
Water tightness is achieved by brushing cement under the flanges of the leads to both faces prior to installation or by applying putty afterwards. Typically the cement consisted of linseed oil, whiting, lamp black and white spirit.
Zinc makes a lightweight, strong and rigid came, which lends itself to glasswork projects that don't have many curved lines, are large, or have a number of straight lines that require greater support than lead would afford. Zinc accepts finishes, such as black and copper. Because of its strength, zinc is often used for border cames, which are U-channel cames for the outside edges. [9] [11] [12]
Frank Lloyd Wright used zinc came for his stained glass windows. [10] Beveled glass work is generally done in zinc came, primarily because of its ability to manage the weight of heavy plate glass; whereas beveled glass works made of lead came are much more likely to buckle or sag over time. [13]
Copper foil is an easy, versatile alternative to came and is particularly useful for small projects. [11] Using copper foil, the edges of the glass pieces are wrapped with adhesive copper tape and soldered together along the adjacent copper strips. A patent for the method of "Joining Glass Mosaics" was issued to Sanford Bray in 1886, [14] This new method of joining pieces of stained glass used copper/copper foil instead of lead sashes. By using copper foil, one could now make cylinders, cones, and globe-shaped shades or many other irregular forms.
Tools to complete a glasswork project can include: [15] [16]
Brass is an alloy of copper (Cu) and zinc (Zn), in proportions which can be varied to achieve different colours and mechanical, electrical, acoustic, and chemical properties, but copper typically has the larger proportion. In use since prehistoric times, it is a substitutional alloy: atoms of the two constituents may replace each other within the same crystal structure.
Solder is a fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces after cooling. Metals or alloys suitable for use as solder should have a lower melting point than the pieces to be joined. The solder should also be resistant to oxidative and corrosive effects that would degrade the joint over time. Solder used in making electrical connections also needs to have favorable electrical characteristics.
Electroplating, also known as electrochemical deposition or electrodeposition, is a process for producing a metal coating on a solid substrate through the reduction of cations of that metal by means of a direct electric current. The part to be coated acts as the cathode of an electrolytic cell; the electrolyte is a solution of a salt of the metal to be coated; and the anode is usually either a block of that metal, or of some inert conductive material. The current is provided by an external power supply.
Calamine is a historic name for an ore of zinc. The name calamine was derived from lapis calaminaris, a Latin corruption of Greek cadmia (καδμία), the old name for zinc ores in general. The name of the Belgian town of Kelmis, La Calamine in French, which was home to a zinc mine, comes from this. In the 18th and 19th centuries large ore mines could be found near the German village of Breinigerberg.
A printed circuit board (PCB), also called printed wiring board (PWB), is a medium used to connect or "wire" components to one another in a circuit. It takes the form of a laminated sandwich structure of conductive and insulating layers: each of the conductive layers is designed with an artwork pattern of traces, planes and other features etched from one or more sheet layers of copper laminated onto and/or between sheet layers of a non-conductive substrate. Electrical components may be fixed to conductive pads on the outer layers in the shape designed to accept the component's terminals, generally by means of soldering, to both electrically connect and mechanically fasten them to it. Another manufacturing process adds vias, plated-through holes that allow interconnections between layers.
Stained glass is coloured glass as a material or works created from it. Throughout its thousand-year history, the term has been applied almost exclusively to the windows of churches and other significant religious buildings. Although traditionally made in flat panels and used as windows, the creations of modern stained glass artists also include three-dimensional structures and sculpture. Modern vernacular usage has often extended the term "stained glass" to include domestic lead light and objets d'art created from foil glasswork exemplified in the famous lamps of Louis Comfort Tiffany.
Art glass is a subset of glass art, this latter covering the whole range of art made from glass. Art glass normally refers only to pieces made since the mid-19th century, and typically to those purely made as sculpture or decorative art, with no main utilitarian function, such as serving as a drinking vessel, though of course stained glass keeps the weather out, and bowls may still be useful.
Studio glass is the modern use of glass as an artistic medium to produce sculptures or three-dimensional artworks. The glass objects created are intended to make a sculptural or decorative statement. Though usage varies, the term is properly restricted to glass made as art in small workshops, typically with the personal involvement of the artist who designed the piece. This is in contrast to art glass, made by craftsmen in factories, and glass art, covering the whole range of glass with artistic interest made throughout history. Both art glass and studio glass originate in the 19th century, and the terms compare with studio pottery and art pottery, but in glass the term "studio glass" is mostly used for work made in the period beginning in the 1960s with a major revival in interest in artistic glassmaking.
Cloisonné is an ancient technique for decorating metalwork objects with colored material held in place or separated by metal strips or wire, normally of gold. In recent centuries, vitreous enamel has been used, but inlays of cut gemstones, glass and other materials were also used during older periods; indeed cloisonné enamel very probably began as an easier imitation of cloisonné work using gems. The resulting objects can also be called cloisonné. The decoration is formed by first adding compartments to the metal object by soldering or affixing silver or gold as wires or thin strips placed on their edges. These remain visible in the finished piece, separating the different compartments of the enamel or inlays, which are often of several colors. Cloisonné enamel objects are worked on with enamel powder made into a paste, which then needs to be fired in a kiln. If gemstones or colored glass are used, the pieces need to be cut or ground into the shape of each cloison.
A came is a divider bar used between small pieces of glass to make a larger glazing panel.
Leaded glass may refer to:
A Tiffany lamp is a type of lamp with a camed glass shade designed by Louis Comfort Tiffany or colleagues, and made in his design studio. The glass in the lampshades is put together with the copper-foil technique instead of leaded, the classic technique for stained-glass windows. Tiffany lamps are considered part of the Art Nouveau movement. Considerable numbers of designs were produced from 1893 onwards.
Flashing refers to thin pieces of impervious material installed to prevent the passage of water into a structure from a joint or as part of a weather resistant barrier system. In modern buildings, flashing is intended to decrease water penetration at objects such as chimneys, vent pipes, walls, windows and door openings to make buildings more durable and to reduce indoor mold problems. Metal flashing materials include lead, aluminium, copper, stainless steel, zinc alloy, and other materials.
Leadlights, leaded lights or leaded windows are decorative windows made of small sections of glass supported in lead cames. The technique of creating windows using glass and lead came to be known as came glasswork. The term 'leadlight' could be used to describe any window in which the glass is supported by lead, but traditionally, a distinction is made between stained glass windows and leadlights; the former is associated with the ornate coloured-glass windows of churches and similar buildings, while the latter is associated with the windows of vernacular architecture and defined by its simplicity.
Stained glass conservation refers to the protection and preservation of historic stained glass for present and future generations. It involves any and all actions devoted to the prevention, mitigation, or reversal of the processes of deterioration that affect such glassworks and subsequently inhibit individuals' ability to access and appreciate them, as part of the world's collective cultural heritage. It functions as a part of the larger practices of cultural heritage conservation (conservation-restoration) and architectural conservation.
Medieval stained glass is the coloured and painted glass of medieval Europe from the 10th century to the 16th century. For much of this period stained glass windows were the major pictorial art form, particularly in northern France, Germany and England, where windows tended to be larger than in southern Europe. In some countries, such as Sweden and England, only a small number of original stained windows has survived to this day.
Soldering is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creating a strong and durable joint.
Stained glass refers to both coloured glass as a material and to works made from it.
Carl Huneke was a German-American stained glass artist and master craftsman.
Belcher mosaic windows were manufactured in the United States by the Belcher Mosaic Glass Company between 1884 and 1897. Identifiable by their unique, continuous lead matrix and use of small, glass tesserae, Belcher windows are an example of the innovation occurring in decorative glass during the nineteenth century. Also referred to as “mercury mosaics” or “metallo mosaics”, Belcher windows echo many of the larger concepts at play in American architecture during the end of the 1800s including an emphasis on the inherent nature of the material to impart design and a capitalization of developments in technology to create more affordable decorative objects. While their era of production was short lived, Belcher windows were popular and many examples still survive today, both in situ but more likely in collections.