Drawing tower

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A drawing tower produces a fine glass filament by drawing a glass preform. The tip of the preform is heated to melting temperature and then a strand of molten material is pulled downward. [1] Industrial drawing towers range in height from 30 to 45 meters. A drawing tower is used in the production of optical fiber, for example for fiber-optic communication cables. The preform is a multi-layered cylinder typically 20 cm in diameter, and 2 m long. [2]

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<span class="mw-page-title-main">Single-mode optical fiber</span> Optical fiber designed to carry only a single mode of light, the transverse mode

In fiber-optic communication, a single-mode optical fiber (SMF), also known as fundamental- or mono-mode, is an optical fiber designed to carry only a single mode of light - the transverse mode. Modes are the possible solutions of the Helmholtz equation for waves, which is obtained by combining Maxwell's equations and the boundary conditions. These modes define the way the wave travels through space, i.e. how the wave is distributed in space. Waves can have the same mode but have different frequencies. This is the case in single-mode fibers, where we can have waves with different frequencies, but of the same mode, which means that they are distributed in space in the same way, and that gives us a single ray of light. Although the ray travels parallel to the length of the fiber, it is often called transverse mode since its electromagnetic oscillations occur perpendicular (transverse) to the length of the fiber. The 2009 Nobel Prize in Physics was awarded to Charles K. Kao for his theoretical work on the single-mode optical fiber. The standards G.652 and G.657 define the most widely used forms of single-mode optical fiber.

<span class="mw-page-title-main">Transmission medium</span> Conduit for signal propagation

A transmission medium is a system or substance that can mediate the propagation of signals for the purposes of telecommunication. Signals are typically imposed on a wave of some kind suitable for the chosen medium. For example, data can modulate sound, and a transmission medium for sounds may be air, but solids and liquids may also act as the transmission medium. Vacuum or air constitutes a good transmission medium for electromagnetic waves such as light and radio waves. While a material substance is not required for electromagnetic waves to propagate, such waves are usually affected by the transmission media they pass through, for instance, by absorption or reflection or refraction at the interfaces between media. Technical devices can therefore be employed to transmit or guide waves. Thus, an optical fiber or a copper cable is used as transmission media.

Preform may refer to:

Fibre-reinforced plastic is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass, carbon, aramid, or basalt. Rarely, other fibres such as paper, wood, boron, or asbestos have been used. The polymer is usually an epoxy, vinyl ester, or polyester thermosetting plastic, though phenol formaldehyde resins are still in use.

<span class="mw-page-title-main">Photonic-crystal fiber</span> Class of optical fiber based on the properties of photonic crystals

Photonic-crystal fiber (PCF) is a class of optical fiber based on the properties of photonic crystals. It was first explored in 1996 at University of Bath, UK. Because of its ability to confine light in hollow cores or with confinement characteristics not possible in conventional optical fiber, PCF is now finding applications in fiber-optic communications, fiber lasers, nonlinear devices, high-power transmission, highly sensitive gas sensors, and other areas. More specific categories of PCF include photonic-bandgap fiber, holey fiber, hole-assisted fiber, and Bragg fiber. Photonic crystal fibers may be considered a subgroup of a more general class of microstructured optical fibers, where light is guided by structural modifications, and not only by refractive index differences.

<span class="mw-page-title-main">Drawing (manufacturing)</span> Use of tensile forces to elongate a workpiece

Drawing is a manufacturing process that uses tensile forces to elongate metal, glass, or plastic. As the material is drawn (pulled), it stretches and becomes thinner, achieving a desired shape and thickness. Drawing is classified into two types: sheet metal drawing and wire, bar, and tube drawing. Sheet metal drawing is defined as a plastic deformation over a curved axis. For wire, bar, and tube drawing, the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually performed at room temperature, thus classified as a cold working process; however, drawing may also be performed at higher temperatures to hot work large wires, rods, or hollow tubes in order to reduce forces.

<span class="mw-page-title-main">ZBLAN</span> Type of metal fluoride glass

ZBLAN is the most stable, and consequently the most used, fluoride glass, a subcategory of the heavy metal fluoride glass (HMFG) group. Typically its composition is 53% ZrF4, 20% BaF2, 4% LaF3, 3% AlF3 and 20% NaF. ZBLAN is not a single material but rather has a spectrum of compositions, many of which are still untried. The biggest library in the world of ZBLAN glass compositions is currently owned by Le Verre Fluore, the oldest company working on HMFG technology. Other current ZBLAN fiber manufacturers are Thorlabs and KDD Fiberlabs. Hafnium fluoride is chemically similar to zirconium fluoride, and is sometimes used in place of it.

<span class="mw-page-title-main">Germanium tetrachloride</span> Chemical compound

Germanium tetrachloride is a colourless, fuming liquid with a peculiar, acidic odour. It is used as an intermediate in the production of purified germanium metal. In recent years, GeCl4 usage has increased substantially due to its use as a reagent for fiber optic production.

<span class="mw-page-title-main">Fiber Bragg grating</span> Type of distributed Bragg reflector constructed in a short segment of optical fiber

A fiber Bragg grating (FBG) is a type of distributed Bragg reflector constructed in a short segment of optical fiber that reflects particular wavelengths of light and transmits all others. This is achieved by creating a periodic variation in the refractive index of the fiber core, which generates a wavelength-specific dielectric mirror. Hence a fiber Bragg grating can be used as an inline optical fiber to block certain wavelengths, can be used for sensing applications, or it can be used as wavelength-specific reflector.

<span class="mw-page-title-main">Plastic optical fiber</span> Optical fiber that is made out of polymer

Plastic optical fiber (POF) or polymer optical fiber is an optical fiber that is made out of polymer. Similar to glass optical fiber, POF transmits light through the core of the fiber. Its chief advantage over the glass product, other aspect being equal, is its robustness under bending and stretching.

<span class="mw-page-title-main">Optical fiber</span> Light-conducting fiber

An optical fiber, or optical fibre in Commonwealth English, is a flexible glass or plastic fiber that can transmit light from one end to the other. Such fibers are made by drawing or extruding of glass or various plastics. Such fibers find wide usage in fiber-optic communications, where they permit transmission over longer distances and at higher bandwidths than electrical cables. Fibers are used instead of metal wires because signals travel along them with less loss; in addition, fibers are immune to electromagnetic interference, a problem from which metal wires suffer. Fibers are also used for illumination and imaging, and are often wrapped in bundles so they may be used to carry light into, or images out of confined spaces, as in the case of a fiberscope. Specially designed fibers are also used for a variety of other applications, some of them being fiber optic sensors and fiber lasers.

<span class="mw-page-title-main">Double-clad fiber</span>

Double-clad fiber (DCF) is a class of optical fiber with a structure consisting of three layers of optical material instead of the usual two. The inner-most layer is called the core. It is surrounded by the inner cladding, which is surrounded by the outer cladding. The three layers are made of materials with different refractive indices.

<span class="mw-page-title-main">Fiber-optic communication</span> Method of transmitting information

Fiber-optic communication is a method of transmitting information from one place to another by sending pulses of infrared or visible light through an optical fiber. The light is a form of carrier wave that is modulated to carry information. Fiber is preferred over electrical cabling when high bandwidth, long distance, or immunity to electromagnetic interference is required. This type of communication can transmit voice, video, and telemetry through local area networks or across long distances.

An optical ground wire is a type of cable that is used in overhead power lines. Such cable combines the functions of grounding and communications. An OPGW cable contains a tubular structure with one or more optical fibers in it, surrounded by layers of steel and aluminum wire. The OPGW cable is run between the tops of high-voltage electricity pylons. The conductive part of the cable serves to bond adjacent towers to earth ground, and shields the high-voltage conductors from lightning strikes. The optical fibers within the cable can be used for high-speed transmission of data, either for the electrical utility's own purposes of protection and control of the transmission line, for the utility's own voice and data communication, or may be leased or sold to third parties to serve as a high-speed fiber interconnection between cities.

Photodarkening is an optical effect observed in the interaction of laser radiation with amorphous media (glasses) in optical fibers. Until now, such creation of color centers was reported only in glass fibers. Photodarkening limits the density of excitations in fiber lasers and amplifiers. The experimental results suggest that operating at a saturated regime helps to reduce photodarkening.

<span class="mw-page-title-main">Fiber-optic cable</span> Cable assembly containing one or more optical fibers that are used to carry light

A fiber-optic cable, also known as an optical-fiber cable, is an assembly similar to an electrical cable but containing one or more optical fibers that are used to carry light. The optical fiber elements are typically individually coated with plastic layers and contained in a protective tube suitable for the environment where the cable is used. Different types of cable are used for optical communication in different applications, for example long-distance telecommunication or providing a high-speed data connection between different parts of a building.

<span class="mw-page-title-main">Precision glass moulding</span> Production of optical glass without grinding and polishing

Precision glass moulding is a replicative process that allows the production of high precision optical components from glass without grinding and polishing. The process is also known as ultra-precision glass pressing. It is used to manufacture precision glass lenses for consumer products such as digital cameras, and high-end products like medical systems. The main advantage over mechanical lens production is that complex lens geometries such as aspheres can be produced cost-efficiently.

Three-dimensional composites use fiber preforms constructed from yarns or tows arranged into complex three-dimensional structures. These can be created from a 3D weaving process, a 3D knitting process, a 3D braiding process, or a 3D lay of short fibers. A resin is applied to the 3D preform to create the composite material. Three-dimensional composites are used in highly engineered and highly technical applications in order to achieve complex mechanical properties. Three-dimensional composites are engineered to react to stresses and strains in ways that are not possible with traditional composite materials composed of single direction tows, or 2D woven composites, sandwich composites or stacked laminate materials.

Cladding in optical fibers is one or more layers of materials of lower refractive index in intimate contact with a core material of higher refractive index.

<span class="mw-page-title-main">Tapered double-clad fiber</span>

A tapered double-clad fiber (T-DCF) is a double-clad optical fiber which is formed using a specialised fiber drawing process, in which temperature and pulling forces are controlled to form a taper along the length of the fiber. By using pre-clad fiber preforms both the fiber core and the inner and outer cladding layers vary in diameter and thickness along the full length of the fiber. This tapering of the fiber enables the combination of the characteristics of conventional 8–10 µm diameter double-clad single-mode fibers to propagate light in fundamental mode with those of larger diameter (50–100 µm) double-clad multi-mode fibers used for optical amplification and lasing. The result is improved maintenance of pulse fidelity compared to conventional consistent diameter fiber amplifiers. By virtue of the large cladding diameter T-DCF can be pumped by optical sources with very poor brightness factor such as laser diode bars or even VECSELs matrices, significantly reducing the cost of fiber lasers/amplifiers.

References

  1. Harvey, Clarissa M.; Mühlberger, Korbinian; Oriekhov, Taras; Maniewski, Pawel; Fokine, Michael (2021). "Specialty optical fiber fabrication: fiber draw tower based on a CO laser furnace". Journal of the Optical Society of America B. 38 (12): F122. Bibcode:2021JOSAB..38F.122H. doi:10.1364/JOSAB.437667. S2CID   240084874.
  2. "The optical fiber draw tower" . Retrieved March 2, 2023.