Flocking (texture)

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A T-shirt printed with a flocking technique (lower half) Beflockung.jpg
A T-shirt printed with a flocking technique (lower half)

Flocking is the process of depositing many small fiber particles (called flock) onto a surface. It can also refer to the texture produced by the process, or to any material used primarily for its flocked surface. Flocking of an article can be performed for the purpose of increasing its value. It can also be performed for functional reasons including insulation, slip-or-grip[ clarification needed ] friction, retention of a liquid film, and low reflectivity.

Contents

Uses

Flocking used to create a grassy texture for a diorama Battle of Cer diorama.jpg
Flocking used to create a grassy texture for a diorama

Flocking is used in many ways. One example is in model building, where a grassy texture may be applied to a surface to make it look more realistic. Similarly, it is used by model car builders to get a scale carpet effect. Another use is on a Christmas tree, which may be flocked with a fluffy white spray to simulate snow. Other things may be flocked to give them a texture similar to velvet, velveteen, or velour, such as t-shirts, wallpaper, gift/jewelry boxes, and upholstery.

Scanning electron microscope image of the end of a flock fiber in bulk sample from a card manufacturing plant Rayon flock ESM.png
Scanning electron microscope image of the end of a flock fiber in bulk sample from a card manufacturing plant

Besides the application of velvety coatings to surfaces and objects there exist various flocking techniques as a means of color and product design. They range from screen printing to modern digital printing in order to refine for instance fabric, clothes or books by multicolor patterns. Presently, the exploration of the flock phenomenon can be seen in the fine arts. Artist, Electric Coffin, is known for their many colorful flocked works, including a 50-foot piece in Facebook's Seattle headquarters. [1]

Flocking in the automotive industry is used for decorative purposes and may be applied to a number of different materials. Many rally cars also have a flocked dashboard to cut down on the sun reflecting through the windscreen. A view on the present state-of-the-art of flocking can be found in the first international exhibition "Flockage: the flock phenomenon" in the Russell-Cotes Art Gallery & Museum in Bournemouth. [2]

In the photographic industry, flocking is one method used to reduce the reflectivity of surfaces, including the insides of some bellows and lens hoods. It is also used to produce light-tight passages for film such as in 135 film cartridges.

Flock consists of synthetic fibers that look like tiny hairs. Flock print feels somewhat velvet and a bit elevated. The length of the fibers can vary in thickness which co-determines the appearance of the flocked product. Thin fibers produce a soft velvety surface while thicker fibers produce a more bristle-like surface.

Flocked fabrics

Flocking in fabrics is a method of creating another surface, imitating a piled one. In flocking, fibers or a layer are deposited over a base layer with the help of adhesive. Flocking in fabrics is possible all over the surface or in a localized area as well. Flocking as a decorative art dates back to the 14th century when short silk fibers were deposited on freshly painted walls. [3]

Flock fibers

Flock fibers are the short fibers that are used in flocking. [3]

Process

A diagram of flocking texture. 1 fiber 2 adhesive 3 substrate Flocking texture.png
A diagram of flocking texture. 1 fiber 2 adhesive 3 substrate

Flocking is defined as the application of fine particles to adhesive-coated surfaces, usually by the application of a high-voltage electric field. In a flocking machine the "flock" is given a negative charge whilst the substrate is earthed. Flock material flies vertically onto the substrate attaching to previously applied glue. A number of different substrates can be flocked including textiles, fabric, woven fabric, paper, PVC, sponge, toys, and automotive plastic.

The majority of flocking done worldwide uses finely cut natural or synthetic fibers. A flocked finish imparts a decorative and/or functional characteristic to the surface. The variety of materials that are applied to numerous surfaces through different flocking methods creates a wide range of end products. The flocking process is used on items ranging from retail consumer goods to products with high technology military applications.

History

Historians[ who? ] write that flocking can be traced back to circa 1000 B.C.E., when the Chinese used resin glue to bond natural fibers to fabrics. Fiber dust was strewn onto adhesive coated surfaces to produce flocked wall coverings in Germany during the Middle Ages.

Health issues

Flocking can expose workers to small nylon particulates, which inhaled can cause flock worker's lung, a type of interstitial lung disease. Other exposure in the flocking industry can include acrylic adhesives, ammonium ether of potato starch, heat transfer oil, tannic acid, and zeolite. [4]

See also

Related Research Articles

<span class="mw-page-title-main">Adhesive</span> Non-metallic material used to bond various materials together

Adhesive, also known as glue, cement, mucilage, or paste, is any non-metallic substance applied to one or both surfaces of two separate items that binds them together and resists their separation.

<span class="mw-page-title-main">Screen printing</span> Printing technique

Screen printing is a printing technique where a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil. A blade or squeegee is moved across the screen to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact. This causes the ink to wet the substrate and be pulled out of the mesh apertures as the screen springs back after the blade has passed. One colour is printed at a time, so several screens can be used to produce a multi-coloured image or design.

<span class="mw-page-title-main">Velvet</span> Type of pile fabric

Velvet is a type of woven tufted fabric in which the cut threads are evenly distributed, with a short, dense pile, giving it a distinctive soft feel. By extension, the word velvety means "smooth like velvet". In the past, velvet was typically made from silk. Today, velvet can be made from linen, cotton, wool and synthetic fibers.

Flooring is the general term for a permanent covering of a floor, or for the work of installing such a floor covering. Floor covering is a term to generically describe any finish material applied over a floor structure to provide a walking surface. Both terms are used interchangeably but floor covering refers more to loose-laid materials.

<span class="mw-page-title-main">Lamination</span> Technique of fusing layers of material

Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materials, such as plastic. A laminate is a permanently assembled object created using heat, pressure, welding, or adhesives. Various coating machines, machine presses and calendering equipment are used.

<span class="mw-page-title-main">Dyeing</span> Process of adding color to textile products like fibers, yarns, and fabrics

Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. Dye molecules are fixed to the fiber by absorption, diffusion, or bonding with temperature and time being key controlling factors. The bond between dye molecule and fiber may be strong or weak, depending on the dye used. Dyeing and printing are different applications; in printing, color is applied to a localized area with desired patterns. In dyeing, it is applied to the entire textile.

<span class="mw-page-title-main">Hardboard</span> Type of fiberboard (engineered wood product)

Hardboard, also called high-density fiberboard (HDF), is a type of fiberboard, which is an engineered wood product. It is used in furniture and in the construction industry.

<span class="mw-page-title-main">Label</span> Material affixed to a container or article with printed information

A label is a piece of paper, plastic film, cloth, metal, or other material affixed to a container or product, on which is written or printed information or symbols about the product or item. Information printed directly on a container or article can also be considered labelling.

<span class="mw-page-title-main">Metallic fiber</span> Thread wholly or partly made from metal

Metallic fibers are manufactured fibers composed of metal, metallic alloys, plastic-coated metal, metal-coated plastic, or a core completely covered by metal.

<span class="mw-page-title-main">Iron-on</span>

Iron-on transfers are images that can be imprinted on fabric. They are frequently used to print onto T-shirts.

<span class="mw-page-title-main">Countertop</span> Horizontal work surface

A countertop, also counter top, counter, benchtop, worktop or kitchen bench, bunker is a raised, firm, flat, and horizontal surface. They are built for work in kitchens or other food preparation areas, bathrooms or lavatories, and workrooms in general. The surface is frequently installed upon and supported by cabinets, positioned at an ergonomic height for the user and the particular task for which it is designed. A countertop may be constructed of various materials with different attributes of functionality, durability and aesthetics, and may have built-in appliances, or accessory items relative to the intended application.

<span class="mw-page-title-main">Alcantara (material)</span> Suede-like synthetic textile

Alcantara is the brand name of a common synthetic textile material. It has a soft, suede-like microfibre pile and is noted for its durability. Alcantara is commonly seen in automotive applications, as a substitute for leather and vinyl in vehicle interior trim. It is also used in the design, fashion, consumer electronics and marine industries. Alcantara was developed in the 1970s by Miyoshi Okamoto and initially manufactured by the Italian company Alcantara.

<span class="mw-page-title-main">Nanofabrics</span> Textiles engineered with small particles that give ordinary materials advantageous properties

Nanofabrics are textiles engineered with small particles that give ordinary materials advantageous properties such as superhydrophobicity, odor and moisture elimination, increased elasticity and strength, and bacterial resistance. Depending on the desired property, a nanofabric is either constructed from nanoscopic fibers called nanofibers, or is formed by applying a solution containing nanoparticles to a regular fabric. Nanofabrics research is an interdisciplinary effort involving bioengineering, molecular chemistry, physics, electrical engineering, computer science, and systems engineering. Applications of nanofabrics have the potential to revolutionize textile manufacturing and areas of medicine such as drug delivery and tissue engineering.

<span class="mw-page-title-main">Finishing (textiles)</span> Manufacturing process

In textile manufacturing, finishing refers to the processes that convert the woven or knitted cloth into a usable material and more specifically to any process performed after dyeing the yarn or fabric to improve the look, performance, or "hand" (feel) of the finish textile or clothing. The precise meaning depends on context.

<span class="mw-page-title-main">Conservation and restoration of ceramic objects</span>

Conservation and restoration of ceramic objects is a process dedicated to the preservation and protection of objects of historical and personal value made from ceramic. Typically, this activity of conservation-restoration is undertaken by a conservator-restorer, especially when dealing with an object of cultural heritage. Ceramics are created from a production of coatings of inorganic, nonmetallic materials using heating and cooling to create a glaze. These coatings are often permanent and sustainable for utilitarian and decorative purposes. The cleaning, handling, storage, and in general treatment of ceramics is consistent with that of glass because they are made of similar oxygen-rich components, such as silicates. In conservation ceramics are broken down into three groups: unfired clay, earthenware or terracotta, and stoneware and porcelain.

Wet Processing Engineering is one of the major streams in Textile Engineering or Textile manufacturing which refers to the engineering of textile chemical processes and associated applied science. The other three streams in textile engineering are yarn engineering, fabric engineering, and apparel engineering. The processes of this stream are involved or carried out in an aqueous stage. Hence, it is called a wet process which usually covers pre-treatment, dyeing, printing, and finishing.

Heat transfer vinyl, or HTV for short, is a speciality polyurethane with a heat-activated adhesive that can be used on certain fabrics and materials to apply designs to promotional products, textiles and apparel, such as T-shirts. It comes laminated together with a clear polyester carrier in a roll or sheet form, with an adhesive tacky backing, so it can be cut, weeded, and placed on a substrate for application via a heat press. The design is cut into the material with a cutting plotter in reverse. The excess material is removed with tools such as hooks or tweezers - a manual and dextrous process referred to as "weeding". The tacky adhesive between the carrier and the vinyl holds together complex designs, although the labour naturally increases the more weeding that is required. The clear polyester carrier keeps the design visible to aid positioning on the substrate. For these and other reasons, it is a popular and more robust alternative to transfer paper. Heat transfer vinyl is made in single colors and also has special options such as patterned, glitter, flocked, holographic, glow-in-the-dark, reflective and 3D puff. Heat transfer vinyl also benefits from a high degree of stretch and rebound, achieved by a memory effect, making it suitable for use on apparel and other flexible items including the garments typically used, such as sports jerseys.

<span class="mw-page-title-main">Textile stabilization</span> A conservation method

Textile stabilization is a conservation method for fiber and yarn-based cloth intended to mitigate damage, prevent degradation and preserve structural integrity. Stabilization is part of a broad set of techniques in the field of conservation and restoration of textiles typically undertaken by a specialist or textile conservator. Appropriate treatment is determined through risk assessment and close examination of a textile's characteristics and the nature of the damage. Organic and synthetic fibers become weak due to age, handling, and environmental exposure and display physical deterioration such as fraying, planar distortion, loss, and change in surface character. Treatment involves reinforcing tensile strength and reintegration of parts for aesthetic, functional, and historic preservation. Methods can include stitching, darning, reweaving, and the attachment of supports through overlays and underlays. Hand-sewing follows the mantra of “gently does it” using fine needles, supple yarns, and a light touch. Heavily damaged and fragile fabrics often require stabilization through adhesive consolidation, though this is less common. It is essential that conservators consider physical and chemical compatibility along with future treatability in choosing a stabilization technique.

Adhesive bonding is a joining technique used in the manufacture and repair of a wide range of products. Along with welding and soldering, adhesive bonding is one of the basic joining processes. In this technique, components are bonded together using adhesives. The broad range of types of adhesives available allows numerous materials to be bonded together in products as diverse as vehicles, mobile phones, personal care products, buildings, computers and medical devices.

References

  1. "So Many Likes - City Arts Magazine". City Arts Magazine. 2017-03-21. Retrieved 2018-09-29.
  2. "For the Love of Flock – Flocking Lovely!". Free Gallery Talk. Russell-Cotes Art Gallery & Museum. May 9, 2008. Archived from the original on August 7, 2008. Retrieved 2008-05-23.
  3. 1 2 Kadolph, Sara J. (1998). Textiles. Internet Archive. Upper Saddle River, N.J. : Merrill. p. 291. ISBN   978-0-13-494592-7.
  4. Kern, David J.; Crausman, Robert S. (19 July 2013). "Flock worker's lung". UpToDate.