Nozzle extension

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Artist rendition of liquid rocket engine J-2X with expanded nozzle extension. J-2X concept image June 2006.png
Artist rendition of liquid rocket engine J-2X with expanded nozzle extension.
The mockup of NK-33-1 with a nozzle extension. Kusnezow NK-33 engine Mockup.jpg
The mockup of NK-33-1 with a nozzle extension.

A nozzle extension is an extension of the nozzle of a reaction/rocket engine. The application of nozzle extensions improves the efficiency of rocket engines in vacuum by increasing the nozzle expansion ratio. As a rule, their modern design assumes use of carbon-carbon materials without regenerative cooling. Nozzle extensions can be both stationary, for high-altitude engines, or sliding, for engines designed to operate at a range of altitudes.

Contents

Description

As of 2009, the search for various schemes to achieve higher area ratios for rocket nozzles remains an active field of research and patenting. [1] [2] Generally, modern application of these designs can be divided into "air-to-vacuum" engines, which start their work at sea level and finish it at vacuum conditions, and "vacuum" engines, which perform all their operations in a vacuum.

"Air-to-vacuum" engines

For first stage rocket engines, the engine works with nozzle extension in disposed position during the first minutes of flight and expands it at some predefined level of air pressure. This scheme assumes the outer skirt of the bell is extended while the engine is functioning and its installation to working position happens in the upper layers of the atmosphere. It excludes problems with flow separation at sea level and increases efficiency of the engine in vacuum. [3] For example, application of nozzle extension for liquid rocket engine NK-33 improves the value of specific impulse up to 15-20 sec for near-space conditions. Therefore, this scheme adjusts the system to ambient conditions along the trajectory or, in other words, allows altitude compensation.

"Vacuum" engines

Rocket engines of upper stages perform all their operations in space and therefore in a vacuum. In order to achieve maximum efficiency for this class of engines they need high area ratios. This makes the nozzles a very sizable part of the engine, which must be completely enclosed below the nose cone of a rocket. The payload fairing and supporting constructions [4] must endure all stresses and loads during launch and flight. Consequently, the use of an outer expandable skirt in this case allows the size of the upper stage and payload fairing to be minimized, which in turn decreases the total mass of the nose cone. [5] For these reasons, nozzle extensions are used for rocket engines RL-10 and RD-58. [5] [6]

See also

Related Research Articles

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Rocket Missile or vehicle which flies using thrust from a reaction gas engine

A rocket is a projectile that spacecraft, aircraft or other vehicles use to obtain thrust from a rocket engine. Rocket engine exhaust is formed entirely from propellant carried within the rocket. Rocket engines work by action and reaction and push rockets forward simply by expelling their exhaust in the opposite direction at high speed, and can therefore work in the vacuum of space.

Expanding nozzle

The expanding nozzle is a type of rocket nozzle that, unlike traditional designs, maintains its efficiency at a wide range of altitudes. It is a member of the class of altitude compensating nozzles, a class that also includes the plug nozzle and aerospike. While the expanding nozzle is the least technically advanced and simplest to understand from a modeling point of view, it also appears to be the most difficult design to build.

Rocket engine Reaction engine using stored propellant(s) to produce thrust

A rocket engine uses stored rocket propellants as the reaction mass for forming a high-speed propulsive jet of fluid, usually high-temperature gas. Rocket engines are reaction engines, producing thrust by ejecting mass rearward, in accordance with Newton's third law. Most rocket engines use the combustion of reactive chemicals to supply the necessary energy, but non-combusting forms such as cold gas thrusters and nuclear thermal rockets also exist. Vehicles propelled by rocket engines are commonly called rockets. Rocket vehicles carry their own oxidizer, unlike most combustion engines, so rocket engines can be used in a vacuum to propel spacecraft and ballistic missiles.

Expander cycle Rocket engine operation method

The expander cycle is a power cycle of a bipropellant rocket engine. In this cycle, the fuel is used to cool the engine's combustion chamber, picking up heat and changing phase. The heated, now gaseous, fuel then powers the turbine that drives the engine's fuel and oxidizer pumps before being injected into the combustion chamber and burned.

Nozzle

A nozzle is a device designed to control the direction or characteristics of a fluid flow as it exits an enclosed chamber or pipe.

Multistage rocket The most common type of rocket, used to launch satellites

A multistage rocket, or step rocket is a launch vehicle that uses two or more rocket stages, each of which contains its own engines and propellant. A tandem or serial stage is mounted on top of another stage; a parallel stage is attached alongside another stage. The result is effectively two or more rockets stacked on top of or attached next to each other. Two-stage rockets are quite common, but rockets with as many as five separate stages have been successfully launched.

Liquid-propellant rocket Rocket engine that uses liquid fuels and oxidizers

A liquid-propellant rocket or liquid rocket utilizes a rocket engine that uses liquid propellants. Liquids are desirable because they have a reasonably high density and high specific impulse (Isp). This allows the volume of the propellant tanks to be relatively low. It is also possible to use lightweight centrifugal turbopumps to pump the rocket propellant from the tanks into the combustion chamber, which means that the propellants can be kept under low pressure. This permits the use of low-mass propellant tanks that do not need to resist the high pressures needed to store significant amounts of gases, resulting in a low mass ratio for the rocket.

SABRE (rocket engine) Synergetic Air Breathing Rocket Engine - a hybrid ramjet and rocket engine

SABRE is a concept under development by Reaction Engines Limited for a hypersonic precooled hybrid air-breathing rocket engine. The engine is being designed to achieve single-stage-to-orbit capability, propelling the proposed Skylon spaceplane to low Earth orbit. SABRE is an evolution of Alan Bond's series of LACE-like designs that started in the early/mid-1980s for the HOTOL project.

RL10 Liquid fuel cryogenic rocket engine, typically used on rocket upper stages

The RL10 is a liquid-fuel cryogenic rocket engine built in the United States by Aerojet Rocketdyne that burns cryogenic liquid hydrogen and liquid oxygen propellants. Modern versions produce up to 110 kN (24,729 lbf) of thrust per engine in vacuum. Three RL10 versions are in production for the Centaur upper stage of the Atlas V and the DCSS of the Delta IV. Three more versions are in development for the Exploration Upper Stage of the Space Launch System and the Centaur V of the Vulcan rocket.

SpaceX Merlin Rocket engine in SpaceX Falcon launch vehicles

Merlin is a family of rocket engines developed by SpaceX for use on its Falcon 1, Falcon 9 and Falcon Heavy launch vehicles. Merlin engines use RP-1 and liquid oxygen as rocket propellants in a gas-generator power cycle. The Merlin engine was originally designed for sea recovery and reuse.

NK-33 Soviet rocket engine

The NK-33 and NK-43 are rocket engines designed and built in the late 1960s and early 1970s by the Kuznetsov Design Bureau. The NK designation is derived from the initials of chief designer Nikolay Kuznetsov. The NK-33 was among the most powerful LOX/RP-1 rocket engines when it was built, with a high specific impulse and low structural mass. They were intended for the ill-fated Soviet N-1 moon rocket. The NK-33A rocket engine is now used on the first stage of the Soyuz-2-1v launch vehicle and used to be the first stage engines of the Antares 100 rocket series, although those engines are rebranded the AJ-26 and the newer Antares 200 rocket series used the RD-191 for the first stage engines.

Rocket engine nozzle Type of propelling nozzle

A rocket engine nozzle is a propelling nozzle used in a rocket engine to expand and accelerate the combustion gases produced by burning propellants so that the exhaust gases exit the nozzle at hypersonic velocities.

LE-7

The LE-7 and its succeeding upgrade model the LE-7A are staged combustion cycle LH2/LOX liquid rocket engines produced in Japan for the H-II series of launch vehicles. Design and production work was all done domestically in Japan, the first major (main/first-stage) liquid rocket engine with that claim, in a collaborative effort from the National Space Development Agency (NASDA), Aerospace Engineering Laboratory (NAL), Mitsubishi Heavy Industries, and Ishikawajima-Harima. NASDA and NAL have since been integrated into JAXA. However, a large part of the work was contracted to Mitsubishi, with Ishikawajima-Harima providing turbomachinery, and the engine is often referred to as the Mitsubishi LE-7(A).

The expansion-deflection nozzle is a rocket nozzle which achieves altitude compensation through interaction of the exhaust gas with the atmosphere, much like the plug and aerospike nozzles.

The RL60 was a planned liquid-fuel cryogenic rocket engine designed in the United States by Pratt & Whitney, burning cryogenic liquid hydrogen and liquid oxygen propellants. The engine runs on an expander cycle, running the turbopumps with waste heat absorbed from the main combustion process. This high-efficiency, waste heat based combustion cycle combined with the high-performance liquid hydrogen fuel enables the engine to reach a very high specific impulse of up to 465 seconds in a vacuum. The engine was planned to be a more capable successor to the Aerojet Rocketdyne RL10, providing improved performance and efficiency while maintaining the installation envelope of the RL10.

Cryogenic rocket engine

A cryogenic rocket engine is a rocket engine that uses a cryogenic fuel and oxidizer, that is, both its fuel and oxidizer are gases liquefied and stored at very low temperatures. These highly efficient engines were first flown on the US Atlas-Centaur and were one of the main factors of NASA's success in reaching the Moon by the Saturn V rocket.

Rocket propellant Chemical or mixture used as fuel for a rocket engine

Rocket propellant is the reaction mass of a rocket. This reaction mass is ejected at the highest achievable velocity from a rocket engine to produce thrust. The energy required can either come from the propellants themselves, as with a chemical rocket, or from an external source, as with ion engines.

The TR-201 or TR201 is a hypergolic pressure-fed rocket engine used to propel the upper stage of the Delta rocket, referred to as Delta-P, from 1972 to 1988. The rocket engine uses Aerozine 50 as fuel, and N
2
O
4
as oxidizer. It was developed in early 1970s by TRW as a derivative of the lunar module descent engine (LMDE). This engine used a pintle injector first invented by Gerard W. Elverum Jr. and developed by TRW in late 1950s and received US Patent in 1972. This injector technology and design is also used on SpaceX Merlin engines.

The MARC-60, also known as MB-60, MB-XX, and RS-73, is a liquid-fuel cryogenic rocket engine designed as a collaborative effort by Japan's Mitsubishi Heavy Industries and US' Aerojet Rocketdyne. The engine burns cryogenic liquid oxygen and liquid hydrogen in an open expander cycle, driving the turbopumps with waste heat from the main combustion process.

References

  1. (in Russian) Extractable nozzle for rocket engine - Russian Patent 2180405, Russian patents
  2. (in Russian) Extractable nozzle for rocket engine - Russian Patent 2190111, Russian patents
  3. (in Russian) Work on modifying NK-33, News of cosmonautics, November 2002
  4. "UAC Construction & Contractors Division". UAC Construction Media. 2008-03-18.
  5. 1 2 RL10B-2 - NOZZLE EXTENSION ASSEMBLY IMPROVEMENTS FOR DELTA IV [ permanent dead link ]
  6. (in Russian) Expandable and fixed nozzle extensions without regenerative cooling, Discussion thread at "News of cosmonautics" forum