Orbital Express

Last updated
Orbital Express: ASTRO and NEXTSat Orbital Express 1.jpg
Orbital Express: ASTRO and NEXTSat

Orbital Express was a space mission managed by the United States Defense Advanced Research Projects Agency (DARPA) and a team led by engineers at NASA's Marshall Space Flight Center (MSFC). The Orbital Express program was aimed at developing "a safe and cost-effective approach to autonomously service satellites in orbit". [1] The system consisted of two spacecraft: the ASTRO servicing satellite, and a prototype modular next-generation serviceable satellite; NEXTSat. The mission launched from Cape Canaveral Air Force Station on 8 March 2007, aboard an Atlas V expendable launch vehicle. [2] [3] The launch was part of the United States Air Force Space Test Program STP-1 mission. [4]

Contents

Program management and contractors

Orbital Express major subsystem contractors Orbital Express contractors.png
Orbital Express major subsystem contractors

The Orbital Express program was managed by the Tactical Technology Office (TTO), one of the six technical offices in DARPA. [5] TTO programs included both "Aerospace Systems" such as Orbital Express, and "Tactical Multipliers" such as the "Magneto Hydrodynamic Explosive Munition (MAHEM) program". [6] ASTRO was developed by Boeing Integrated Defense Systems, which included the Orbital Express Demonstration Manipulator System (OEDMS) developed by MacDonald, Dettwiler and Associates, [7] and NEXTSat was developed by Ball Aerospace & Technologies Corp. NASA's involvement was through the Automated Systems and Automated Rendezvous and Docking Division of the Engineering Directorate at MSFC. The MSFC Engineering Directorate also managed the Advanced Video Guidance System (AVGS) for Orbital Express project. [8] The refueling mechanism was designed, developed and produced by VACCO Industries. The docking mechanism, as well as the launch adapter, were designed, developed and produced by Sierra Nevada Corporation (SNC) Space Systems.

Goals

Orbital Express: ASTRO and NEXTSat Orbital Express 2.png
Orbital Express: ASTRO and NEXTSat

The project hoped to demonstrate several satellite servicing operations and technologies including rendezvous, proximity operations and station keeping, capture, docking, fluid transfer (specifically, hydrazine on this mission), and ORU (Orbit Replaceable Unit) transfer. A prime military mission would be to refuel reconnaissance satellites so they can improve coverage, increase surprise and be more survivable. [9]

The fluid (fuel) and ORU (battery) transfers were completed successfully at the lowest levels of spacecraft autonomy. Subsequent transfers over a three-month period were intended to demonstrate greater autonomy. [10] [ needs update ]

Robotics: the Demonstration Manipulator System (OEDMS)

The Orbital Express Demonstration Manipulator System (OEDMS), provided by MDA Corp., was the mission's integrated robotics solution. It consisted primarily of a 6-DOF rotary joint robotic arm, its flight avionics (the Manipulator Control Unit or MCU) and arm vision system, two On-Orbit Replaceable Units (ORUs) and their spacecraft attachment interfaces, a visual target and grapple fixture installed on NEXTSat, and the Manipulator Ground Segment.

The OEDMS was mounted on the ASTRO. It was used to capture and service the NEXTSat, the client satellite provided by Ball Aerospace. Using a robotic arm on-orbit, the Orbital Express mission demonstrated autonomous capture of a fully unconstrained free-flying client satellite, autonomous transfer of a functional battery ORU between two spacecraft, and autonomous transfer of a functional computer ORU. These operations were executed as part of mission scenarios that demonstrated complete sequences of autonomous rendezvous, capture, berthing and ORU transfer.

All robotic operations were scripted prior to execution and performed autonomously as part of increasingly complex mission scenarios. The arm was commanded to perform its operations by either direct command from the ground, or autonomously by the ASTRO Mission Manager software. Scenarios in the early phases of flight operations incorporated a number of Authority to Proceed (ATP) pause points, which required a signal to be sent from the ground to authorize the ASTRO Mission Manager to continue the sequence. This allowed the ground operations team to verify that the scenario was proceeding as planned before continuing to the next step. Later scenarios incorporated fewer ATPs. The final scenarios were compound autonomous sequences, performing rendezvous, capture, ORU transfer and fluid transfer without any ATPs.

End of mission

The final rendezvous and docking between the two spacecraft occurred on 29 June 2007. This was followed by the final demonstration, the changeout of a flight computer aboard ASTRO. NASA's plans for an extended mission[ clarification needed ] were abandoned.[ why? ] The two craft demated for a final time, with ASTRO backing out to greater than 400 km (250 mi) [11] in a test of sensor performance. Following this the craft performed a rendezvous to a standoff, where decommissioning took place. [12] The NEXTSat spacecraft was deactivated on 21 July, when its computers were turned off, and solar panels pointed away from the Sun. Subsequently, ASTRO vented its Hydrazine propellant, and was deactivated on 22 July 2007. The satellites were left to decay naturally. [13]

NextSat was expected to take three to five years to decay, while the heavier ASTRO satellite was expected to take fifteen years. [13] However, ASTRO reentered the atmosphere on 25 October 2013, [14] [15] after only 6.5 years.

See also

Related Research Articles

<span class="mw-page-title-main">Marshall Space Flight Center</span> Rocketry and spacecraft propulsion research center

The George C. Marshall Space Flight Center (MSFC), located in Redstone Arsenal, Alabama, is the U.S. government's civilian rocketry and spacecraft propulsion research center. As the largest NASA center, MSFC's first mission was developing the Saturn launch vehicles for the Apollo program. Marshall has been the lead center for the Space Shuttle main propulsion and external tank; payloads and related crew training; International Space Station (ISS) design and assembly; computers, networks, and information management; and the Space Launch System (SLS). Located on the Redstone Arsenal near Huntsville, MSFC is named in honor of General of the Army George C. Marshall.

<span class="mw-page-title-main">Automated Transfer Vehicle</span> Uncrewed cargo spacecraft developed by the European Space Agency

The Automated Transfer Vehicle, originally Ariane Transfer Vehicle or ATV, was an expendable cargo spacecraft developed by the European Space Agency (ESA), used for space cargo transport in 2008–2015. The ATV design was launched to orbit five times, exclusively by the Ariane 5 heavy-lift launch vehicle. It effectively was a larger European counterpart to the Russian Progress cargo spacecraft for carrying upmass to a single destination—the International Space Station (ISS)—but with three times the capacity.

<span class="mw-page-title-main">SSL (company)</span> Wholly owned manufacturing subsidiary of Maxar Technologies.

SSL, formerly Space Systems/Loral, LLC (SS/L), of Palo Alto, California, is a wholly owned manufacturing subsidiary of Maxar Technologies.

<span class="mw-page-title-main">STS-96</span> 1999 American crewed spaceflight to the ISS

STS-96 was a Space Shuttle mission to the International Space Station (ISS) flown by Space Shuttle Discovery, and the first shuttle flight to dock at the International Space Station. The shuttle carried the Spacehab module in the payload, filled with cargo for station outfitting. STS-96 launched from Kennedy Space Center, Florida, on 27 May 1999 at 06:49:42 AM EDT and returned to Kennedy on 6 June 1999, 2:02:43 AM EDT.

<span class="mw-page-title-main">Space rendezvous</span> Series of orbital maneuvers to bring two spacecraft into the vicinity of each other

A space rendezvous is a set of orbital maneuvers during which two spacecraft, one of which is often a space station, arrive at the same orbit and approach to a very close distance. Rendezvous requires a precise match of the orbital velocities and position vectors of the two spacecraft, allowing them to remain at a constant distance through orbital station-keeping. Rendezvous may or may not be followed by docking or berthing, procedures which bring the spacecraft into physical contact and create a link between them.

<span class="mw-page-title-main">Boeing X-37</span> Reusable robotic spaceplane

The Boeing X-37, also known as the Orbital Test Vehicle (OTV), is a reusable robotic spacecraft. It is boosted into space by a launch vehicle, then re-enters Earth's atmosphere and lands as a spaceplane. The X-37 is operated by the United States Space Force for orbital spaceflight missions intended to demonstrate reusable space technologies. It is a 120-percent-scaled derivative of the earlier Boeing X-40. The X-37 began as a NASA project in 1999, before being transferred to the United States Department of Defense in 2004. Until 2019, the program was managed by Air Force Space Command.

<span class="mw-page-title-main">DART (satellite)</span> NASA Autonomous Rendezvous demo 2005

DART, or Demonstration for Autonomous Rendezvous Technology, was a NASA spacecraft with the goal to develop and demonstrate an automated navigation and rendezvous capability. At the time of the DART mission, only the Roscosmos and JAXA had autonomous spacecraft navigation. Orbital Sciences Corporation (OSC) was the prime contractor for construction, launch and operation of the DART spacecraft with a project cost of US$110 million (2005). The contract was awarded in June 2001 and the spacecraft was launched on 15 April 2005. The mission ended prematurely, very shortly after an anomalous slow-velocity collision with its target spacecraft, having completed less than half of the original mission autonomous rendezvous objectives.

Autonomous Space Transport Robotic Operations (ASTRO), is an American technology demonstration satellite which was operated as part of the Orbital Express program. It was used to demonstrate autonomous servicing and refuelling operations in orbit, performing tests on the NEXTSat satellite which was launched with ASTRO for that purpose. Launched in March 2007, it was operated for four months, and then deactivated in orbit.

NEXTSat, or Next Generation Satellite and Commodities Spacecraft (NEXTSat/CSC) is an American technology demonstration satellite which was operated as part of the Orbital Express programme. It was used as a target spacecraft for a demonstration of autonomous servicing and refueling operations performed by the ASTRO satellite. Launched in March 2007, it was operated for four months, and then deactivated in orbit.

<span class="mw-page-title-main">ETS-VII</span>

The ETS-VII, or Engineering Test Satellite No. 7, was a satellite developed and launched by the National Space Development Agency of Japan (NASDA). It is also known as KIKU-7. It was launched aboard an H-II rocket from Tanegashima Space Center, on 28 November 1997. The ETS-VII was equipped with a 2-meter-long (6.6 ft) robotic arm, which was used to carry out several experiments related to rendezvous docking and space robotics. It was the world's first satellite to be equipped with a robotic arm, and also Japan's first uncrewed spacecraft to conduct autonomous rendezvous and docking operations successfully, decades after the docking of the Soviet Kosmos 186 and Kosmos 188 spacecraft in 1967. Although it was originally intended to be used for 1.5 years, the satellite was functional for a period of almost five years. ETS-VII eventually decayed from orbit on 13 November 2015.

<span class="mw-page-title-main">Wigbert Fehse</span>

Wigbert Fehse is a German engineer and researcher in the area of automatic space navigation, guidance, control and docking/berthing.

<span class="mw-page-title-main">Orbital propellant depot</span> Cache of propellant used to refuel spacecraft

An orbital propellant depot is a cache of propellant that is placed in orbit around Earth or another body to allow spacecraft or the transfer stage of the spacecraft to be fueled in space. It is one of the types of space resource depots that have been proposed for enabling infrastructure-based space exploration. Many different depot concepts exist depending on the type of fuel to be supplied, location, or type of depot which may also include a propellant tanker that delivers a single load to a spacecraft at a specified orbital location and then departs. In-space fuel depots are not necessarily located near or at a space station.

TriDAR, or Triangulation and LIDAR Automated Rendezvous and Docking, is a relative navigation vision system developed by Neptec Design Group and funded by the Canadian Space Agency and NASA. It provides guidance information that can be used to guide an unmanned vehicle during rendezvous and docking operations in space. TriDAR does not rely on any reference markers positioned on the target spacecraft. Instead, TriDAR relies on a laser based 3D sensor and a thermal imager. TriDAR's proprietary software uses the geometric information contained in successive 3D images to match against the known shape of the target object and calculate its position and orientation.

<span class="mw-page-title-main">Docking and berthing of spacecraft</span> Joining of two or more space vehicles

Docking and berthing of spacecraft is the joining of two space vehicles. This connection can be temporary, or partially permanent such as for space station modules.

Space Infrastructure Servicing (SIS) is a spacecraft concept being developed by Canadian aerospace firm MDA to operate as a small-scale in-space refueling depot for communication satellites in geosynchronous orbit.

A Mission Extension Vehicle (MEV) is a type of spacecraft designed to extend the functional lifetime of another spacecraft through on-orbit satellite servicing. They are 2010s-design small-scale in-space satellite-refueling spacecraft first launched in 2019. The MEV spacecraft grew out of a concept proposed in 2011 by ViviSat, a 50/50 joint venture of aerospace firms US Space and Alliant Techsystems (ATK). The joint venture was created in 2010 for the purpose of designing, producing and operating the MEV program.

On-orbit satellite servicing refers to refueling or repairing space satellites while in orbit.

The DARPA XS-1 was an experimental spaceplane/booster with the planned capability to deliver small satellites into orbit for the U.S. Military. It was reported to be designed to be reusable as frequently as once a day, with a stated goal of doing so for 10 days straight. The XS-1 was intended to directly replace the first stage of a multistage rocket by taking off vertically and flying to hypersonic speed and high suborbital altitude, enabling one or more expendable upper stages to separate and deploy a payload into low Earth orbit. The XS-1 would then return to Earth, where it could ostensibly be serviced fast enough to repeat the process at least once every 24 hours.

<span class="mw-page-title-main">Boeing Orbital Flight Test</span> Uncrewed flight test of the Boeing Starliner spacecraft

The Boeing Starliner Orbital Flight Test was the first orbital mission of the CST-100 Starliner spacecraft, conducted by Boeing as part of NASA's Commercial Crew Program. The mission was planned to be an eight-day test flight of the spacecraft, involving a rendezvous and docking with the International Space Station (ISS), and a landing in the western United States. The mission was launched on 20 December 2019 at 11:36:43 UTC or 06:36:43 AM EST; however an issue with the spacecraft's Mission Elapsed Time (MET) clock occurred 31 minutes into flight. This anomaly caused the spacecraft to burn into an incorrect orbit, preventing a rendezvous with the International Space Station (ISS). The mission was reduced to just two days, with the spacecraft successfully landing at White Sands Space Harbor on 22 December 2019.

SPADEX or Space Docking Experiment is a twin spacecraft mission being developed by Indian Space Research Organisation to mature technologies related to orbital rendezvous, docking, formation flying, with scope of applications in human spaceflight, in-space satellite servicing and other proximity operations.

References

  1. "Boeing Integrated Defense Systems - Orbital Express". Boeing. Archived from the original on 2006-05-12.
  2. "Look Ma! No (Human) Hands!". NASA. March 5, 2007. Archived from the original on August 27, 2009.
  3. "Orbital Express Launches Successfully". NASA. Archived from the original on 2010-01-14.
  4. "Orbital Express Space Operations Architecture". DARPA. Archived from the original on 2007-03-13.
  5. "TTO Overview". DARPA. Archived from the original on 2007-02-11.
  6. "TTO Programs". DARPA. Archived from the original on 2007-03-11.
  7. "Autonomous Robotic Operations for On-Orbit Satellite Servicing". MDA Corporation. Archived from the original on 2013-06-09.
  8. "Engineering Directorate Projects & Customers". NASA. Archived from the original on 2006-10-01.
  9. Orbital Express To Test Full Autonomy for On-Orbit Service, Aviation Week, June 4, 2006
  10. "Orbital Express Conducts History's First Satellite-to-Satellite Hardware Transfer". SatNews. April 19, 2007. Archived from the original on September 28, 2007.
  11. "Spaceflight Now - Breaking News - Satellite in-space servicing demo mission a success". spaceflightnow.com.
  12. Orbital Express Begins End-Of-Life Maneuver, Aviation Week, July 18, 2007
  13. 1 2 Clark, Stephen (2007-07-04). "In-space satellite servicing tests come to an end". Spaceflight Now. Retrieved 2014-03-20.
  14. "STP-1 (Space Test Program-1) / Orbital Express". European Space Agency . Retrieved 2021-01-06.
  15. "OE (ASTRO)". Aerospace Corporation. Archived from the original on 2013-10-29.

1. https://web.archive.org/web/20100203220541/http://www.boeing.com/bds/phantom_works/orbital.html