Power shovel

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Principle of rope-shovel operation. Rope shovel.gif
Principle of rope-shovel operation.

A power shovel, also known as a motor shovel, stripping shovel, front shovel, mining shovel or rope shovel, [2] is a bucket-equipped machine usually powered by steam, diesel fuel, gasoline or electricity and used for digging and loading earth or fragmented rock and for mineral extraction. [3] Power shovels are a type of rope/cable excavator, where the digging arm is controlled and powered by winches and steel ropes, rather than hydraulics like in the modern hydraulic excavators. Basic parts of a power shovel include the track system, cabin, cables, rack, stick, boom foot-pin, saddle block, boom, boom point sheaves and bucket. The size of bucket varies from 0.73 to 53 cubic meters.

Contents

P&H 4100 XPB cable loading shovel. P&H 4100XPB Shovel-1.jpg
P&H 4100 XPB cable loading shovel.

Design

Power shovels normally consist of a revolving deck with a power plant, drive and control mechanisms, usually a counterweight, and a front attachment, such as a crane ("boom") which supports a handle ("dipper" or "dipper stick") with a digger ("bucket") at the end. The term "dipper" is also sometimes used to refer to the handle and digger combined. The machinery is mounted on a base platform with tracks or wheels. [4] Modern bucket capacities range from 8m3 to nearly 80m3.

Use

Shovel digging overburden. P&H 4100XPB Shovel-4.jpg
Shovel digging overburden.

Power shovels are used principally for excavation and removal of overburden in open-cut mining operations; they may also be used for the loading of minerals, such as coal. They are the classic equivalent of excavators, and operate in a similar fashion.

Other uses of the power shovel include:

  1. Close range work.
  2. Digging very hard materials.
  3. Removing large boulders.
  4. Excavating material and loading trucks.
  5. Various other types of jobs such as digging in gravel banks, in clay pits, cuts in support of road work, road-side berms, etc.

Operation

The shovel operates using several main motions including:

A shovel's work cycle, or digging cycle, consists of four phases:

The digging phase consists of crowding the dipper into the bank, hoisting the dipper to fill it, then retracting the full dipper from the bank. The swinging phase occurs once the dipper is clear of the bank both vertically and horizontally. The operator controls the dipper through a planned swing path and dump height until it is suitably positioned over the haul unit (e.g. truck). Dumping involves opening the dipper door to dump the load, while maintaining the correct dump height. Returning is when the dipper swings back to the bank, and involves lowering the dipper into the track position to close the dipper door.

Giant stripping shovels

Big Brutus, which is now preserved as a museum. Brutus 2006-07-02 2244.jpg
Big Brutus, which is now preserved as a museum.

In the 1950s with the demand for coal at a peak high and more coal companies turning to the cheaper method of strip mining, excavator manufacturers started offering a new super class of power shovels, commonly called giant stripping shovels. Most were built between the 1950s and the 1970s. The world's first giant stripping shovel for the coal fields was the Marion 5760. Unofficially known to its crew and eastern Ohio residents alike as The Mountaineer, [5] it was erected in 1955/56 near Cadiz, Ohio off of Interstate I-70. Larger models followed the successful 5760, culminating in the mid 60s with the gigantic 12,700 ton Marion 6360, nicknamed The Captain. One stripping shovel, The Bucyrus-Erie 1850-B known as "Big Brutus" has been preserved as a national landmark and a museum with tours and camping. Another stripping shovel, The Bucyrus-Erie 3850-B known as "Big Hog" was eventually cut down in 1985 and buried on the Peabody Sinclair Surface Mining site near the Paradise Mining Plant where it was operated. It remains there on non-public, government-owned land.

Notable examples

Ranked by bucket capacity.

RankingBucket Capacity
(m3/yd3)
Operating weight
(tons) [6]
TypeNameServiceDismantled
1138/18012,700 Marion 6360 The Captain19651992 (Burned in Internal Fire)
2107/1409,350Bucyrus-Erie 3850-BThe River Queen19641993
399/1306,850Bucyrus-Erie 1950-B The GEM of Egypt 19671991
496/1259,338Marion 5960-MBig Digger19691990
588/1156,950Bucyrus Erie 3850-BBig Hog19621985 (Buried On Site)
680/1057,200Bucyrus-Erie 1950-B The Silver Spade 19652007 (Preservation Attempts Failed)
769/904,220Bucyrus-Erie 1850-B Big Brutus 1962Preserved as a
National Landmark
850/652,750Marion 5760-BThe Mountaineer19561988

See also

Further reading

Extreme Mining Machines - Stripping shovels and walking draglines, by Keith Haddock, pub by MBI, ISBN   0-7603-0918-3

Related Research Articles

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<span class="mw-page-title-main">Backhoe</span> Type excavating equipment (vehicle)

A backhoe—also called rear actor or back actor—is a type of excavating equipment, or digger, consisting of a digging bucket on the end of a two-part articulated arm. It is typically mounted on the back of a tractor or front loader, the latter forming a "backhoe loader". The section of the arm closest to the vehicle is known as the boom, while the section that carries the bucket is known as the dipper, both terms derived from steam shovels. The boom, which is the long piece of the backhoe arm attached to the tractor through a pivot called the king-post, is located closest to the cab. It allows the arm to pivot left and right, typically through a range of 180 to 200 degrees, and also enables lifting and lowering movements.

<span class="mw-page-title-main">Backhoe loader</span> Heavy equipment vehicle

A backhoe loader, also called a loader backhoe, loader excavator, tractor excavator, digger or colloquially shortened to backhoe within the industry, is a heavy equipment vehicle that consists of a tractor-like unit fitted with a loader-style shovel/bucket on the front and a backhoe on the back. Due to its (relatively) small size and versatility, backhoe loaders are very common in urban engineering and small construction projects as well as developing countries. This type of machine is similar to and derived from what is now known as a TLB (Tractor-Loader-Backhoe), which is to say, an agricultural tractor fitted with a front loader and rear backhoe attachment.

<span class="mw-page-title-main">Heavy equipment</span> Vehicles designed for executing construction tasks

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<span class="mw-page-title-main">Dragline excavator</span> Piece of heavy equipment used in civil engineering and surface mining

A dragline excavator is a heavy-duty excavator used in civil engineering and surface mining. It was invented in 1904, and presented an immediate challenge to the steam shovel (and its diesel and electric powered descendant, the power shovel. Much more efficient than even the largest of the latter, it enjoyed a heyday in extreme size for most of the 20th century, first becoming challenged by the more efficient yet rotary excavators in the 1950s, then superseded by them on the upper end from the 1970s on.

<span class="mw-page-title-main">Steam shovel</span> Steam-powered excavation machine

A steam shovel is a large steam-powered excavating machine designed for lifting and moving material such as rock and soil. It is the earliest type of power shovel or excavator. Steam shovels played a major role in public works in the 19th and early 20th century, being key to the construction of railroads and the Panama Canal. The development of simpler, cheaper diesel, gasoline and electric shovels caused steam shovels to fall out of favor in the 1930s.

<span class="mw-page-title-main">Big Brutus</span> United States historic place

Big Brutus is the nickname of the Bucyrus-Erie model 1850-B electric shovel, which was the second largest of its type in operation in the 1960s and 1970s. Big Brutus is the centerpiece of a mining museum in West Mineral, Kansas, United States where it was used in coal strip mining operations. The shovel was designed to dig from 20 to 69 feet down to unearth relatively shallow coal seams, which would themselves be mined with smaller equipment.

<span class="mw-page-title-main">The Silver Spade</span> Power shovel used in southeastern Ohio

The Silver Spade was a giant power shovel used for strip mining in southeastern Ohio. Manufactured by Bucyrus-Erie, South Milwaukee, Wisconsin, the model 1950-B was one of two of this model built, the other being the GEM of Egypt. Its sole function was to remove the earth and rock overburden from the coal seam. Attempts to purchase and preserve the shovel from Consol to make it the centerpiece of a mining museum exhibit for $2.6 million fell short, and the shovel was dismantled in February 2007.

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<span class="mw-page-title-main">Marion Power Shovel Company</span> American construction and mining equipment firm

Marion Power Shovel Company was an American firm that designed, manufactured and sold steam shovels, power shovels, blast hole drills, excavators, and dragline excavators for use in the construction and mining industries. The company was a major supplier of steam shovels for the construction of the Panama Canal. The company also built the two crawler-transporters used by NASA for transporting the Saturn V rocket and later the Space Shuttle to their launch pads. The company's shovels played a major role in excavation for Hoover Dam, the Holland Tunnel and the extension of the Number 7 subway line to Main Street in Flushing, Queens.

<span class="mw-page-title-main">Big Muskie</span> Former dragline excavator

Big Muskie dragline excavator built by Bucyrus-Erie and owned by the Central Ohio Coal Company, weighing 13,500 short tons (12,200 t) and standing nearly 22 stories tall. It mined coal in the U.S. state of Ohio from 1969 to 1991, and demolished and sold for scrap in 1999.

<span class="mw-page-title-main">Bucyrus-Erie</span> Defunct American mining equipment company

Bucyrus-Erie was an American surface and underground mining equipment company. It was founded as Bucyrus Foundry and Manufacturing Company in Bucyrus, Ohio, in 1880. Bucyrus moved its headquarters to South Milwaukee, Wisconsin in 1893. In 1927, Bucyrus merged with the Erie Steam Shovel Company to form Bucyrus-Erie. In 1997, it was renamed Bucyrus International, Inc.. In 2010 the enterprise was purchased by Caterpillar in a US$7.6 billion transaction that closed on July 8, 2011. At the time of its acquisition, the Bucyrus product line included a range of material removal and material handling products used in both surface and underground mining.

The Osgood Company was a Marion, Ohio based manufacturer of heavy machinery, producing steam shovels, dragline excavators and cranes. What would eventually become Osgood Company was founded in 1910 as Marion Steam Shovel and Dredge Company by A.E. Cheney, the former head of sales for the Marion Steam Shovel Company. Marion Power Shovel acquired Osgood Company in 1954 and integrated Osgood's products into the Marion Power Shovel product line.

Marion 6360, also known as The Captain, was a giant power shovel built by the Marion Power Shovel company. Completed in 1965, it was one of the largest land vehicles ever built, exceeded only by some dragline and bucket-wheel excavators. The shovel originally started work with Southwestern Illinois Coal Corporation, but the owners were soon bought out by Arch Coal. Everything remained the same at the mine except for the colors which were changed to red, white, and blue.

<span class="mw-page-title-main">Ursa Major (excavator)</span> Largest dragline excavator in use in North America

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<span class="mw-page-title-main">P&H Mining</span>

P&H Mining Equipment sells drilling and material handling machinery under the "P&H" trademark. The firm is an operating subsidiary of Joy Global Inc. In 2017 Joy Global Inc. was acquired by Komatsu Limited of Tokyo, Japan, and is now known as Komatsu Mining Corporation and operates as a subsidiary of Komatsu.

<span class="mw-page-title-main">Joy Global</span>

Joy Global Inc. was a company that manufactured and serviced heavy equipment used in the extraction and haulage of coal and minerals in both underground and surface mining. The company had manufacturing facilities in Alabama, Pennsylvania, Texas, Wisconsin, Australia, Canada, China, France, South Africa, Poland and the United Kingdom. In 2017, Joy Global was acquired by Komatsu Limited and was renamed Komatsu Mining Corp.

<span class="mw-page-title-main">GEM of Egypt</span>

The GEM of Egypt was a power shovel used for strip mining built by Bucyrus-Erie in 1966 for working the Egypt Valley coalfield near Barnesville, Ohio. GEM is an acronym for “Giant Earth Mover” or “Giant Excavating Machine”. It was one of only two Bucyrus-Erie 1950-B shovels built and one of two to use the knee action crowd, licensed from Marion Power Shovel in exchange to Marion's use of BE's cable crowd patent.

<span class="mw-page-title-main">Bucket chain excavator</span> Heavy equipment used in surface mining and dredging

A bucket chain excavator (BCE) is a piece of heavy equipment used in surface mining and dredging. BCEs use buckets on a revolving chain to remove large quantities of material. They are similar to bucket-wheel excavators and trenchers. Bucket chain excavators remove material from below their plane of movement, which is useful if the pit floor is unstable or underwater.

References

  1. Simionescu, P.A. (2014). Computer Aided Graphing and Simulation Tools for AutoCAD users (1st ed.). Boca Raton, FL: CRC Press. ISBN   978-1-4822-5290-3.
  2. "Electric Rope Shovels | Cat | Caterpillar". Caterpillar Inc. Archived from the original on 2018-01-26. Retrieved 2018-01-25.
  3. "US Department of the Treasury, IRS: Appendix I - Glossary of Mining Terms". Archived from the original on 2013-10-14. Retrieved 2017-08-10.
  4. "Encyclopædia Britannica, Power Shovel". Archived from the original on 2008-01-25. Retrieved 2008-02-02.
  5. "16 Tone Mobile Shovel Take 90 Ton Bite of Earth" Archived 2023-04-15 at the Wayback Machine Popular Mechanics, April 1956, p. 95.
  6. Extreme Mining Machines, by Keith Haddock, pub by MBI, ISBN   0-7603-0918-3