Solar Frontier

Last updated
Solar Frontier KK
Type Subsidiary
Industry Engineering
Founded2006 as Showa Shell Solar
HeadquartersDaiba Frontier Bldg, 2-3-2, Daiba, Minato-ku, Tokyo 135-8074
Area served
Worldwide
Key people
Shigeaki Kameda
(CEO), Brooks Herring
(Director of International Business)
ProductsSolar panels
Parent Showa Shell Sekiyu
Website www.solar-frontier.com/eng/

Solar Frontier Kabushiki Kaisha is a Japanese photovoltaic company that develops and manufactures thin film solar cells using CIGS technology. It is a fully owned subsidiary of Showa Shell Sekiyu and located in Minato, Tokyo, Japan. The company was founded in 2006 as Showa Shell Solar, and renamed Solar Frontier in April 2010. [1]

Contents

Background

Solar Frontier's parent company Showa Shell Sekiyu had been involved with solar energy since 1978. Production on a commercial scale of crystalline silicon modules for solar cells began in 1983, and research on CIS (copper-indium-selenium) technology began in 1993. [2]

Manufacturing plants

Solar Frontier has manufacturing plants in Miyazaki Prefecture, [3] where it develops and manufactures CIS solar panels, that combine CIGS and CIGSe materials. The company emphasizes the fact that it uses neither cadmium (Cd) nor lead (Pb) for its cells. [4] CIGS technology often uses a thin (< 50 nm) CdS buffer layer, and the semiconductor material of rival CdTe-technology itself contains the toxic cadmium (Cd), while conventional crystalline silicon modules use a lead-containing solder material. [5]

The company's largest plant is located at Kunitomi and has been operating since its soft opening in February, 2011, with a production capacity of close to 1 GW per year (900 MW). [6]

In April 2015, Solar Frontier completed the construction of its fourth production plant, the 150-megawatt Tohoku Plant, in Ōhira, Miyagi Prefecture, which started commercial production in June 2016. [7] The latest CIS line technology includes solar modules with conversion efficiencies of over 15%. [8] When compared to the Kunitomi Plant, the Tohoku Plant requires only two-thirds the investment and manpower per megawatt. It also requires only one-third the time to manufacture a CIS solar panel. [7]

CIS technology

CIS stands for the key ingredients copper, indium and selenium. CIS technology, however, uses a material that is a mixture of a solid solution of CIS (CuInSe) and CGS (CuGaSe) containing the element gallium. Depending on the ratio of CIS and CGS the chemical formula for the resulting CIGS semiconductor material is written as CuInxGa(1-x)Se2, where the value of x can vary from 1 (pure CIS) to 0 (pure CGS). In addition, Solar Frontier's semiconductor also contains sulfur. It is a tetrahedrally bonded semiconductor, with the chalcopyrite crystal structure. The bandgap varies continuously with x from about 1.0 eV (for copper indium selenide) to about 1.7 eV (for copper gallium selenide). [9] Solar Frontier underlines the fact that their CIS modules generate a higher energy yield (kilowatt-hours per kilowatt-peak) in real world conditions than conventional crystalline silicon modules. [8]

See also

Related Research Articles

CIGS may refer to:

<span class="mw-page-title-main">Photovoltaics</span> Method to produce electricity from solar radiation

Photovoltaics (PV) is the conversion of light into electricity using semiconducting materials that exhibit the photovoltaic effect, a phenomenon studied in physics, photochemistry, and electrochemistry. The photovoltaic effect is commercially used for electricity generation and as photosensors.

<span class="mw-page-title-main">Copper indium gallium selenide</span> Chemical compound

Copper indium gallium (di)selenide (CIGS) is a I-III-VI2 semiconductor material composed of copper, indium, gallium, and selenium. The material is a solid solution of copper indium selenide (often abbreviated "CIS") and copper gallium selenide. It has a chemical formula of CuIn1−xGaxSe2, where the value of x can vary from 0 (pure copper indium selenide) to 1 (pure copper gallium selenide). CIGS is a tetrahedrally bonded semiconductor, with the chalcopyrite crystal structure, and a bandgap varying continuously with x from about 1.0 eV (for copper indium selenide) to about 1.7 eV (for copper gallium selenide).

Nanosolar was a developer of solar power technology. Based in San Jose, CA, Nanosolar developed and briefly commercialized a low-cost printable solar cell manufacturing process. The company started selling thin-film CIGS panels mid-December 2007, and planned to sell them at 99 cents per watt, much below the market at the time. However, prices for solar panels made of crystalline silicon declined significantly during the following years, reducing most of Nanosolar's cost advantage. By February 2013 Nanosolar had laid off 75% of its work force. Nanosolar began auctioning off its equipment in August 2013. Co-Founder of Nanosolar Martin Roscheisen stated on his personal blog that nanosolar "ultimately failed commercially." and that he would not enter this industry again because of slow-development cycle, complex production problems and the impact of cheap Chinese solar power production. Nanosolar ultimately produced less than 50 MW of solar power capacity despite having raised more than $400 million in investment.

<span class="mw-page-title-main">Building-integrated photovoltaics</span> Photovoltaic materials used to replace conventional building materials

Building-integrated photovoltaics (BIPV) are photovoltaic materials that are used to replace conventional building materials in parts of the building envelope such as the roof, skylights, or facades. They are increasingly being incorporated into the construction of new buildings as a principal or ancillary source of electrical power, although existing buildings may be retrofitted with similar technology. The advantage of integrated photovoltaics over more common non-integrated systems is that the initial cost can be offset by reducing the amount spent on building materials and labor that would normally be used to construct the part of the building that the BIPV modules replace. In addition, BIPV allows for more widespread solar adoption when the building's aesthetics matter and traditional rack-mounted solar panels would disrupt the intended look of the building.

HelioVolt Corporation was a privately held solar energy company based in Austin, Texas. that suspended operations in 2014. The company manufactured photovoltaic (PV) solar modules using a thin film semiconductor process based on copper indium gallium selenide (CIGS) to produce CIGS solar cells. HelioVolt manufactured these thin film modules for commercial rooftop, utility-scale ground mount, residential, building-integrated photovoltaics (BIPV) and custom installations. The company raised over $230 million in investments, including over $80 million by SK Group.

MiaSolé is an American solar energy company selling copper indium gallium selenide (CIGS) thin-film photovoltaic products. MiaSolé's manufacturing process lays CIGS on a flexible stainless steel substrate. MiaSolé produces all layers of photovoltaic material in a continuous sputtering process.

International Solar Electric Technology, or ISET, was a company invested in copper indium gallium selenide (CIGS) photovoltaics. ISET's research over two decades had been largely funded by grants from the National Renewable Energy Laboratory. Members helped found or worked in many of the more well known CIGS companies, such as Nanosolar, Solopower, Showa, and Honda Soltec Despite a lack of venture capital, ISET planned to launch a thin film, produced in a new Chatsworth plant with hundreds of megawatts per year capacity after the pilot plant is proven. The company believed they will be able to at first achieve 10% efficient modules sold for $0.65 per watt, then 15% efficient for $0.50 per watt, and potentially ultimately as low as $0.40 per watt.

Global Solar Energy is a US-based manufacturer of CIGS solar cells, a thin-film based photovoltaic technology, with manufacturing operations in Tucson, Arizona, United States, and Berlin, Germany. In 2013, it was bought by Chinese renewable energy company Hanergy.

<span class="mw-page-title-main">Ascent Solar</span>

Ascent Solar Technologies, Inc. is a publicly traded photovoltaic (PV) company located in Thornton, Colorado. Its primary product is a flexible CIGS solar cell on a plastic substrate.

<span class="mw-page-title-main">Cadmium telluride photovoltaics</span> Type of solar power cell

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Odersun was a German photovoltaic (PV) company that developed and manufactured CIGS cells on a flexible copper backing, specifically designed for building-integrated photovoltaics. The insolvent company went into administration on 1 June 2012 and filed for bankruptcy.

<span class="mw-page-title-main">Thin-film solar cell</span> Type of second-generation solar cell

A thin-film solar cell is a second generation solar cell that is made by depositing one or more thin layers, or thin film (TF) of photovoltaic material on a substrate, such as glass, plastic or metal. Thin-film solar cells are commercially used in several technologies, including cadmium telluride (CdTe), copper indium gallium diselenide (CIGS), and amorphous thin-film silicon.

<span class="mw-page-title-main">Copper indium gallium selenide solar cell</span>

A copper indium gallium selenide solar cell is a thin-film solar cell used to convert sunlight into electric power. It is manufactured by depositing a thin layer of copper indium gallium selenide solution on glass or plastic backing, along with electrodes on the front and back to collect current. Because the material has a high absorption coefficient and strongly absorbs sunlight, a much thinner film is required than of other semiconductor materials.

<span class="mw-page-title-main">Crystalline silicon</span>

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<span class="mw-page-title-main">CZTS</span> Chemical compound

Copper zinc tin sulfide (CZTS) is a quaternary semiconducting compound which has received increasing interest since the late 2000s for applications in thin film solar cells. The class of related materials includes other I2-II-IV-VI4 such as copper zinc tin selenide (CZTSe) and the sulfur-selenium alloy CZTSSe. CZTS offers favorable optical and electronic properties similar to CIGS (copper indium gallium selenide), making it well suited for use as a thin-film solar cell absorber layer, but unlike CIGS (or other thin films such as CdTe), CZTS is composed of only abundant and non-toxic elements. Concerns with the price and availability of indium in CIGS and tellurium in CdTe, as well as toxicity of cadmium have been a large motivator to search for alternative thin film solar cell materials. The power conversion efficiency of CZTS is still considerably lower than CIGS and CdTe, with laboratory cell records of 11.0 % for CZTS and 12.6 % for CZTSSe as of 2019.

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Light soaking refers to the change in power output of solar cells which can be measured after illumination. This can either be an increase or decrease, depending on the type of solar cell. The cause of this effect and the consequences on efficiency varies per type of solar cell. Light soaking can generally cause either metastable electrical or structural effects. Electrical effects can vary the efficiency depending on illumination, electrical bias and temperature, where structural effects actually changes the structure of the material and performance is often permanently altered.

References

  1. Business Week Company Overview of Solar Frontier K.K. Retrieved on September 26, 2012
  2. Solar Frontier About Us Retrieved on October 3, 2012
  3. Solar Frontier Solar Frontier Opens “Miyazaki Solar Park” October 1, 2010 Retrieved on September 26, 2012
  4. "CIS – Ecology". Solar Frontier. Retrieved July 5, 2015.
  5. Werner, Jürgen H. (2 November 2011). "TOXIC SUBSTANCES IN PHOTOVOLTAIC MODULES" (PDF). postfreemarket.net. Institute of Photovoltaics, University of Stuttgart, Germany - The 21st International Photovoltaic Science and Engineering Conference 2011 Fukuoka, Japan. p. 2. Archived (PDF) from the original on 21 December 2014. Retrieved 23 September 2014.
  6. Robert Crowe (27 April 2011). "Solar Frontier Opens Largest Thin-film Plant in the World". RenewableEnergyWorld.com.
  7. 1 2 "Solar Frontier's Tohoku Plant Begins Commercial Production". Solar Frontier. 1 June 2016. Retrieved 3 June 2016.
  8. 1 2 "Solar Frontier Completes Construction of the Tohoku Plant". Solar Frontier. 2 April 2015. Retrieved 30 April 2015.
  9. Tinoco, T.; Rincón, C.; Quintero, M.; Pérez, G. Sánchez (1991). "Phase Diagram and Optical Energy Gaps for CuInyGa1−ySe2 Alloys". Physica Status Solidi A. 124 (2): 427. Bibcode:1991PSSAR.124..427T. doi:10.1002/pssa.2211240206.