Underwater thruster

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An underwater thruster is a configuration of marine propellers and hydraulic or electric motor built into or mounted to an underwater robot as a propulsion device. These give the robot movement and maneuverability against sea water resistance. The main difference between underwater thrusters and marine thrusters is the ability to work under heavy water pressure, sometime up to full ocean depth.

Contents

Types of underwater thrusters

There are three general types of thrust devices: the lateral thruster or tunnel thruster, which consists of a propeller installed in a athwartship tunnel; a jet thruster which consists of a pump taking suction from the keel and discharge to either side; and azimuthal thruster, which can be rotated through 360°

Underwater thrusters can be further divided in two main groups, hydraulic thrusters and electric thrusters. Below are some pros and cons of each type:

ProsCons
Hydraulic Thrusters
  • High Power and Efficient
  • Precise Control
  • Reliability
  • Complex
  • Fluid Leakage
  • Heavy
  • Expensive
Electric Thrusters
  • Simple
  • Clean Operation
  • Low Noise
  • Versatility
  • Low Cost options available [1]
  • Lower Power Output
  • Reduced Efficiency at Depth
  • Limited Control

[2]

Hydraulic Thrusters

Hydraulic thrusters are mainly used on larger work class ROVs, mainly because they take up a lot of space and weight due to the extra components such as valves and pipes. [3] Hydraulic thruster technology is older than the electrical one, they are more rugged and their weight-to-thrust ratio is higher than electric thrusters, but maintenance and piping issues cause some dissatisfaction with users.[ citation needed ] Weight-to-thrust ratios are higher for hydraulic thrusters than for electric thrusters, but after taking into account the required hydraulic components including valves, hydraulic power units, pipes joints, etc. hydraulic thruster systems come out heavier than electric thrusters.[ citation needed ]

Electric Thrusters

BlueROV2 with electric thrusters ROV with electric thrusters.jpg
BlueROV2 with electric thrusters

Electric thrusters are mainly used on battery operated underwater robots such as AUVs, submarines, and electric ROVs. Electric thrusters usually use brushless DC or permanent magnet synchronous motors (PMSM). These motors may be sealed within air- or oil-filled cavities, or use a flooded design that allows water to come into contact with the motor, providing extra cooling and lubrication. [4] [5]

Components

The main components of an electric thruster are:

Copenhagen Subsea 10-15kW electric underwater thruster Copenhagen Subsea Thruster.jpg
Copenhagen Subsea 10-15kW electric underwater thruster
A Lian Innovations electric thruster Electric Underwater Thruster.jpg
A Lian Innovations electric thruster
  1. Electric motor: The electric motor is the main component of electric thrusters and drives the propeller. Modern underwater thrusters usually use brush-less permanent magnet synchronous motors (PMSMs).[ citation needed ] In some low-quality thrusters brushless D.C. motors are used. The gain is lower price and the penalty is lower efficiency.[ citation needed ] In most modern designs, frameless PMSM motors (mainly produced by Kollmorgen)[ citation needed ] are used to reduce the weight and increase the thermal efficiency. This improves the power-to-weight ratio, but the penalty is higher assembly cost.[ citation needed ] Danish based Copenhagen Subsea produces electrical ring thrusters, where the power is applied on the perimeter, and the motor components are integrated with a duct. [6]
  2. Gearbox: to match propeller torque with motor torque some manufacturers use a gearbox. Most of the time, to reduce the weight and volume of the thruster, the gears are assembled directly inside the thruster shell, which is used as the gearbox housing.[ citation needed ] In this way the weight is reduced, but repairs become difficult as the spare parts can not be found on the normal market.[ citation needed ]
  3. Direct drive: In some modern designs which use PMSM motors, the ratio of motor torque to its diameter is so high that the motor can rotate the propeller without a gearbox. In direct drive underwater thrusters, the motors are heavier than those used in geared thrusters, but lack of a gearbox compensates for this. Direct drive thrusters have higher reliability, lower noise, and higher efficiency, but the prices are higher than geared thrusters.[ citation needed ]
  4. Motor driver and electronics: Brushless motors need some electronics to be commutated[ clarification needed ] and control their speed. In early versions the drivers were unreliable and this led to user dissatisfaction when compared with highly reliable hydraulic thrusters. More recently developments in power electronic technology have made the motor driver more efficient and reliable, cheap and small, to be fitted directly to the end of the motor. In modern designs the motor controllers are able not only to control the propeller RPM, but also to control the thrust force in applications that need close control on their positioning.[ citation needed ]
  5. Shafting and sealing: Keeping the propeller in the right place and making it reliable in case of impact with external items such as fishes or fishing nets is one of the main concerns in all kinds of thrusters. Many failures have been reported due to this problem.[ citation needed ] Some manufacturers try to solve it by using magnetic couplings and totally avoiding rotary sealing. This improves reliability of the sealing and shafting, but they lose in efficiency due to limited torque transfer capability of the magnetic coupling and they solve this problem by using a high-speed, low-torque propeller.[ citation needed ] In most models the efficiency is as low as 25% which is very low for underwater thrusters.[ citation needed ] Magnetic bearings[ clarification needed ] require the propeller to be rotated on the outer shell surfaces using a layer of water as a lubricant, which may reduce the bearing life considerably in contaminated water. Some other manufacturers use tapered bearings and a multiple sealing system for redundancy. In this design if the main seal (usually a ceramic seal [ citation needed ]) fails, the others seals keep the motor safe and the thruster can continue operation.[ citation needed ]
  6. Propeller: The propeller is the component which converts rotation to thrust. Selection of the right propeller has a considerable influence on the performance a thruster. Each application's hydrodynamic load line needs a matched propeller for maximum efficiency, but there is lack of standard off-the-shelf propeller variation on the market and therefore it is impossible to order the thruster with the best efficiency propeller.[ citation needed ] Some companies will design and develop custom propellers, but their prices are really high.[ citation needed ] Other companies try to offer many propellers as options and let the user select the best one using performance charts of their thrusters.
    exploded view of a T200 Thruster - a fully flooded, underwater electric motor Thruster-usage-guide-thruster-parts.png
    exploded view of a T200 Thruster - a fully flooded, underwater electric motor
  7. Nozzle: Nozzles are used with heavy load, low-speed thrusters. Most ROVs have this type of hydrodynamic loads. In high-speed, light-load robots, such as AUVs, UUVs and submarines, usually the thrusters do not have a nozzle.
  8. Propeller guards: Propellers may be damaged by impact from fish or other objects, but may vibrate if the flow to the blades is not uniform. The propeller guard design can affect the flow to the propeller and consequently the performance. Some manufacturers leave the design of the propeller guard to the user, but a more efficient solution is to integrate the function with the nozzle support struts.[ citation needed ]
  9. Shell: Thruster shells usually must be resistant to seawater corrosion. There are two common version of shells; hard anodized aluminium and stainless steel grade 316.[ citation needed ] Steel is heavier, more expensive and more resilient. Aluminium is lighter and cheaper.
  10. Electrical connector: Electrical connectors are important component of underwater thrusters. There is a wide range of reliable components available from third party suppliers. [7]

Performance

Many parameters affect underwater thrusters considerably. Under the sea, energy become more valuable as it is difficult to transfer it (ROVs) or to store it (AUV, UUV, Submarine), Then its very important to have the maximum efficiency. Motor driver, electric motor, shafting, sealing, propeller, nozzle and thruster outer geometry and surface all affect the efficiency.

  1. Matching the propeller load with motor torque: One of the more difficult design problem of underwater thrusters is to match the propeller load line with the motor power line. If it does not happen the overall efficiency of the thruster will fall well below maximum or only a small percentage of motor power will be used.[ citation needed ]
  2. Using the right propeller: Propeller diameter, pitch ratio and type[ clarification needed ] are very important to have the maximum performance. Lots of investigation and engineering must be done before final order of thruster to have the right choice.
  3. Using low Total Harmonic Distortion (THD) motor and driver: PMSM motors have some efficiency problems with THD. Low-THD motors and drivers are available on the market (Kolmorgen)but their prices are considerably higher than lower efficiency motors. Only high-tech Thrusters on the market using this type of motor and driver (Lian Innovative). [ citation needed ]
  4. Streamlined Thruster Shell: Manufacturing of streamlined body and handle have a considerable effects on the efficiency, and manufacturing of the curves in this type of geometry is expensive.[ citation needed ]

See also

Rim-driven thruster.

Related Research Articles

<span class="mw-page-title-main">Propulsion</span> Means of creating force leading to movement

Propulsion is the generation of force by any combination of pushing or pulling to modify the translational motion of an object, which is typically a rigid body but may also concern a fluid. The term is derived from two Latin words: pro, meaning before or forward; and pellere, meaning to drive. A propulsion system consists of a source of mechanical power, and a propulsor.

Thruster may refer to:

<span class="mw-page-title-main">Synchronous motor</span> Type of AC motor

A synchronous electric motor is an AC electric motor in which, at steady state, the rotation of the shaft is synchronized with the frequency of the supply current; the rotation period is exactly equal to an integer number of AC cycles. Synchronous motors use electromagnets as the stator of the motor which create a magnetic field that rotates in time with the oscillations of the current. The rotor with permanent magnets or electromagnets turns in step with the stator field at the same rate and as a result, provides the second synchronized rotating magnet field. A synchronous motor is termed doubly fed if it is supplied with independently excited multiphase AC electromagnets on both the rotor and stator.

<span class="mw-page-title-main">Diesel–electric powertrain</span> Propulsion system for vehicles

A diesel–electric transmission, or diesel–electric powertrain, is a transmission system for vehicles powered by diesel engines in road, rail, and marine transport. Diesel–electric transmission is based on petrol–electric transmission, a transmission system used for petrol engines.

<span class="mw-page-title-main">Brushless DC electric motor</span> Synchronous electric motor powered by an inverter

A brushless DC electric motor (BLDC), also known as an electronically commutated motor, is a synchronous motor using a direct current (DC) electric power supply. It uses an electronic controller to switch DC currents to the motor windings producing magnetic fields that effectively rotate in space and which the permanent magnet rotor follows. The controller adjusts the phase and amplitude of the DC current pulses to control the speed and torque of the motor. This control system is an alternative to the mechanical commutator (brushes) used in many conventional electric motors.

<span class="mw-page-title-main">Engine room</span> Space where the propulsion machinery is installed aboard a ship

On a ship, the engine room (ER) is the compartment where the machinery for marine propulsion is located. The engine room is generally the largest physical compartment of the machinery space. It houses the vessel's prime mover, usually some variations of a heat engine. On some ships, there may be more than one engine room, such as forward and aft, or port or starboard engine rooms, or may be simply numbered. To increase a vessel's safety and chances of surviving damage, the machinery necessary for the ship's operation may be segregated into various spaces.

<span class="mw-page-title-main">Drive shaft</span> Mechanical component for transmitting torque and rotation

A drive shaft, driveshaft, driving shaft, tailshaft, propeller shaft, or Cardan shaft is a component for transmitting mechanical power and torque and rotation, usually used to connect other components of a drivetrain that cannot be connected directly because of distance or the need to allow for relative movement between them.

<span class="mw-page-title-main">Autonomous underwater vehicle</span> Unmanned underwater vehicle with autonomous guidance system

An autonomous underwater vehicle (AUV) is a robot that travels underwater without requiring continuous input from an operator. AUVs constitute part of a larger group of undersea systems known as unmanned underwater vehicles, a classification that includes non-autonomous remotely operated underwater vehicles (ROVs) – controlled and powered from the surface by an operator/pilot via an umbilical or using remote control. In military applications an AUV is more often referred to as an unmanned undersea vehicle (UUV). Underwater gliders are a subclass of AUVs.

<span class="mw-page-title-main">Linear actuator</span> Actuator that creates motion in a straight line

A linear actuator is an actuator that creates linear motion, in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and dampers, and in many other places where linear motion is required. Hydraulic or pneumatic cylinders inherently produce linear motion. Many other mechanisms are used to generate linear motion from a rotating motor.

<span class="mw-page-title-main">Fluid coupling</span> Device used to transmit rotating mechanical power

A fluid coupling or hydraulic coupling is a hydrodynamic or 'hydrokinetic' device used to transmit rotating mechanical power. It has been used in automobile transmissions as an alternative to a mechanical clutch. It also has widespread application in marine and industrial machine drives, where variable speed operation and controlled start-up without shock loading of the power transmission system is essential.

<span class="mw-page-title-main">Maneuvering thruster</span> Transverse or steerable propulsion device in a watercraft

Manoeuvering thrusters are transversal propulsion devices built into, or mounted to, either the bow or stern, of a ship or boat to make it more manoeuvrable. Bow thrusters make docking easier, since they allow the captain to turn the vessel to port or starboard side, without using the main propulsion mechanism which requires some forward motion for turning; The effectiveness of a thruster is curtailed by any forward motion due to the Coandă effect. A stern thruster is of the same principle, fitted at the stern. Sufficiently large vessels often have multiple bow thrusters and stern thrusters.

<span class="mw-page-title-main">Marine propulsion</span> Systems for generating thrust for ships and boats on water

Marine propulsion is the mechanism or system used to generate thrust to move a watercraft through water. While paddles and sails are still used on some smaller boats, most modern ships are propelled by mechanical systems consisting of an electric motor or internal combustion engine driving a propeller, or less frequently, in pump-jets, an impeller. Marine engineering is the discipline concerned with the engineering design process of marine propulsion systems.

<span class="mw-page-title-main">Outrunner</span> Type of brushless DC electric motor

An outrunner is an electric motor having the rotor outside the stator, as though the motor were turned inside out. They are often used in radio-controlled model aircraft.

<span class="mw-page-title-main">Ducted propeller</span> Marine propeller with a non-rotating nozzle

A ducted propeller, also known as a Kort nozzle, is a marine propeller fitted with a non-rotating nozzle. It is used to improve the efficiency of the propeller and is especially used on heavily loaded propellers or propellers with limited diameter. It was developed first by Luigi Stipa (1931) and later by Ludwig Kort (1934). The Kort nozzle is a shrouded propeller assembly for marine propulsion. The cross-section of the shroud has the form of a foil, and the shroud can offer hydrodynamic advantages over bare propellers, under certain conditions.

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This article briefly describes the components and systems found in jet engines.

<span class="mw-page-title-main">Drum motor</span> Electromechanical device

A drum motor is a geared motor drive enclosed within a steel shell providing a single component driving pulley for conveyor belts.

<span class="mw-page-title-main">Double Eagle (mine disposal vehicle)</span>

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<span class="mw-page-title-main">Rim-driven thruster</span> Electric propulsion unit for ships

The rim-driven thruster, also known as rim-driven propulsor/propeller is a novel type of electric propulsion unit for ships. The concept was proposed by Kort around 1940, but only became commercially practical in the early 21st century due to advances in DC motor controller technology. As of 2017, commercial models of between 500 kW and 3 MW are available from manufacturers such as Rolls-Royce, Schottel, Brunvoll, Voith, Van der Velden, etc.

Schottel is a manufacturer of propulsion and steering systems for ships and offshore applications. The company founder Josef Becker invented the rudderpropeller, a z-drive, in 1950. Today the company develops and manufactures azimuth propulsion, maneuvering and steering systems. In 2014 the subsidiary Schottel Hydro was founded to bundle up the company activities in the hydrokinetic energy segment.

<span class="mw-page-title-main">Marine thruster</span> Device on a marine vehicle for producing directed hydrodynamic thrust

A marine thruster is a device for producing directed hydrodynamic thrust mounted on a marine vehicle, primarily for maneuvering or propulsion. There are a variety of different types of marine thrusters and each of them plays a role in the maritime industry. Marine thrusters come in many different shapes and sizes, for example screw propellers, Voith-Schneider propellers, waterjets, ducted propellers, tunnel bow thrusters, and stern thrusters, azimuth thrusters, rim-driven thrusters, ROV and submersible drive units. A marine thruster consists of a propeller or impeller which may be encased in some kind of tunnel or ducting that directs the flow of water to produce a resultant force intended to obtain movement in the desired direction or resist forces which would cause unwanted movement. The two subcategories of marine thrusters are for propulsion and maneuvering, the maneuvering thruster typically in the form of bow or stern thrusters and propulsion thrusters ranging from Azimuth thrusters to Rim Drive thrusters.

References

  1. "T200 Thruster". Blue Robotics. Retrieved 2024-01-11.
  2. seaMarn3 (2023-12-04). "Hydraulic and Electric Thrusters for ROVs". SEAMOR Marine Ltd. Retrieved 2024-01-11.{{cite web}}: CS1 maint: numeric names: authors list (link)
  3. "Marine Propulsion Systems".
  4. "Marine Propulsion Systems".
  5. "What is a Thruster?". Blue Robotics. Retrieved 2024-01-11.
  6. Staff. "Reliability first". Home Page. Copenhagen Subsea A/S. Retrieved 20 December 2016.
  7. Staff. "Underwater Connectors & System Solutions". Home page. Seacon. Retrieved 29 December 2016.