Vehicle Assembly Building | |
---|---|
Former names | Vertical Assembly Building |
General information | |
Type | Integration facility |
Town or city | Brevard County, Florida |
Country | United States |
Coordinates | 28°35′11″N80°39′5″W / 28.58639°N 80.65139°W |
Completed | 1966 |
Owner | NASA |
Height | 526 ft (160 m) |
Dimensions | |
Diameter | 716 ft × 518 ft (218 m × 158 m) |
Technical details | |
Floor count | 1 |
Floor area | 8 acres (32,000 m2) |
Design and construction | |
Main contractor | Morrison-Knudsen |
Vehicle Assembly Building | |
Location | Kennedy Space Center Florida, U.S. |
Nearest city | Titusville |
Area | 8 acres (3 ha) |
Built | 1966 |
Architect | https://www.urbahn.com |
Architectural style | Industrial |
MPS | John F. Kennedy Space Center MPS |
NRHP reference No. | 99001642 [1] |
Added to NRHP | January 21, 2000 |
The Vehicle Assembly Building (originally the Vertical Assembly Building), or VAB, is a large building at NASA's Kennedy Space Center (KSC), designed to assemble large pre-manufactured space vehicle components, such as the massive Saturn V, the Space Shuttle and the Space Launch System, and stack them vertically onto one of three mobile launcher platforms used by NASA. As of March 2022, the first Space Launch System (SLS) rocket was assembled inside in preparation for the Artemis 1 mission, [2] launched on November 16, 2022.
At 129,428,000 cu ft (3,665,000 m3), it is the eighth-largest building in the world by volume as of 2022. [3] The building is at Launch Complex 39 at KSC, 149 miles (240 km) south of Jacksonville, 219 miles (352 km) north of Miami, and 50 miles (80 km) due east of Orlando, on Merritt Island on the Atlantic coast of Florida. [3]
The VAB is the largest single-story building in the world, [4] was the tallest building (526 ft or 160 m) in Florida until 1974, [5] and is the tallest building in the United States outside an urban area. [6]
The VAB, completed in 1966, was originally built for the vertical assembly of the Apollo–Saturn V space vehicle and was referred to as the Vertical Assembly Building. In anticipation of post-Apollo projects such as the Space Shuttle program, the Vehicle Assembly Building was renamed on February 3, 1965. [7] [8] It was subsequently used to mate the Space Shuttle orbiters to their external fuel tanks and solid rocket boosters. Once the complete space vehicle was assembled on a mobile launcher platform, a crawler-transporter moved it to Launch Complex-39A or 39B.
Before the destruction of Space Shuttle Columbia in 2003, NASA installed a sub-roof inside the VAB to deal with falling concrete debris due to the building's age. [9]
The VAB was designated as a National Historic Civil Engineering Landmark by the American Society of Civil Engineers in 2020. [10]
In 1963, NASA contracted Urbahn Architects to design and build the VAB. Construction began with driving the first steel foundation piles on Aug. 2, 1963. It was part of NASA's massive effort to send astronauts to the Moon for the Apollo program. Altogether, 4,225 pilings were driven down 164 feet to bedrock with a foundation consisting of 30,000 cubic yards (23,000 m3) of concrete. Construction of the VAB required 98,590 short tons (197,180,000 lb; 89,440,000 kg) of steel. [11] The building was completed in 1966. [12] The VAB is 526 feet (160.3 m) tall, 716 feet (218.2 m) long and 518 feet (157.9 m) wide. It covers 8 acres (32,000 m2), and encloses 129,428,000 cubic feet (3,665,000 m3) of space. [13] Located on Florida's Atlantic coast, the building was constructed to withstand hurricanes and tropical storms. Despite this, it has received damage from several hurricanes (see below).
There are four entries to the bays located inside the building, which are the four largest doors in the world. [14] Each door is 456 feet (139.0 m) high, has seven vertical panels and four horizontal panels, and takes 45 minutes to completely open or close. The north entry that leads to the transfer aisle was widened by 40 feet (12.2 m) to allow entry of the shuttle orbiter. A central slot at the north entry allowed for passage of the orbiter's vertical stabilizer.
To lift the components of the Space Shuttle, the VAB housed five overhead bridge cranes, including two capable of lifting 325 tons, and 136 other lifting devices.
The building has air conditioning equipment, including 125 ventilators [3] on the roof supported by four large air handlers (four cylindrical structures west of the building) rated at a total 10,000 tons of refrigeration (120,000,000 BTU/hr, 35 MW) to keep moisture under control. Air in the building can be completely replaced every hour. The large doors can allow fog to roll into the building and become trapped, leading to incorrect rumors that the building has its own weather and can form clouds. [15]
The American flag painted on the building was the largest in the world when added in 1976 as part of United States Bicentennial celebrations, along with the star logo of the anniversary, later replaced by the NASA insignia in 1998. It is 209 feet (63.7 m) high and 110 feet (33.5 m) wide. Each of the stars on the flag is 6 feet (1.83 m) across, the blue field is the size of a regulation basketball court, and each of the stripes is 9 feet (2.74 m) wide. [16] Work began in early 2007 to restore the exterior paint on the immense facility. Special attention was paid to the enormous American flag and NASA "meatball" insignia. The work repaired visible damage from years of storms and weathering. The flag and logo had been previously repainted in 1998 for NASA's 40th anniversary. [17]
The most extensive exterior damage occurred during the storm season of 2004, when Hurricane Frances blew off 850 14-by-6-foot (4.3 m × 1.8 m) aluminum panels from the building, resulting in about 40,000 square feet (3,700 m2) of new openings in the sides. [17] [18] Twenty-five additional panels were blown off the east side by the winds from Hurricane Jeanne just three weeks later. Earlier in the season, Hurricane Charley caused significant but less serious damage, estimated to cost $700,000. Damage caused by these hurricanes was still visible in 2007. Some of these panels are "punch-outs", designed to detach from the VAB when a large pressure differential is created on the outside vs. the inside. This allows for equalization, and helps protect the structural integrity of the building during rapid changes in pressure such as in tropical cyclones.
The building has been used as a backdrop in several Hollywood movies including Marooned , SpaceCamp , Apollo 13 , Contact , and others.
Originally, after the Space Shuttle was intended to be retired in 2010, the VAB would have been renovated for stacking of the Ares I and Ares V launch vehicles for the Constellation program, however the Constellation program was cancelled in 2010. The Space Shuttle itself was retired in 2011 after which NASA temporarily (as early as 2012) offered public tours of the VAB. These tours were temporarily discontinued in February 2014 to allow for renovations to take place. [19]
The NASA FY2013 budget included US$143.7 million for Construction of Facilities (CoF) requirements in support of what is now known as the Artemis program and its vehicles, including the Space Launch System (SLS) and Orion spacecraft. NASA began modifying Launch Complex 39 at KSC to support the new SLS in 2014, beginning with major repairs, code upgrades and safety improvements to the Launch Control Center, Vehicle Assembly Building (VAB) and the VAB Utility Annex. This initial work will be required to support any launch vehicle operated from Launch Complex 39 and will allow NASA to begin modernizing the facilities, while vehicle-specific requirements are being developed. [20]
The VAB could be used to some extent for assembly and processing of any future vehicles utilizing Launch Complex 39, in addition to renovations for SLS capabilities. On June 16, 2015, NASA released an announcement for proposals (AFP) seeking interest in using the VAB High Bay 2 and other complex facilities for commercial use in "assembling, integration, and testing of launch vehicles". This move is in line with the intent to migrate KSC towards acting as a spaceport accessible to both government and commercial ventures. [21]
On April 21, 2016, NASA announced the selection of Orbital ATK (bought by Northrop Grumman as of 2019) to begin negotiations for High Bay 2. The "potential agreement" included an existing mobile launcher platform. [22] NASA subsequently completed the agreement in August 2019 to lease High Bay 2 and Mobile Launcher Platform 3 to Northrop Grumman for use with their OmegA launch vehicle. [23] However, development of OmegA was subsequently cancelled in September 2020. Northrop Grumman had yet to make any modifications to High Bay 2, and were using it for the storage of OmegA hardware. This hardware was scheduled to be removed from the VAB and returned to Northrop Grumman by the end of September 2020. [24]
The John F. Kennedy Space Center, located on Merritt Island, Florida, is one of the National Aeronautics and Space Administration's (NASA) ten field centers. Since December 1968, KSC has been NASA's primary launch center of human spaceflight, research, and technology. Launch operations for the Apollo, Skylab and Space Shuttle programs were carried out from Kennedy Space Center Launch Complex 39 and managed by KSC. Located on the east coast of Florida, KSC is adjacent to Cape Canaveral Space Force Station (CCSFS). The management of the two entities work very closely together, share resources and operate facilities on each other's property.
The Space Shuttle program was the fourth human spaceflight program carried out by the U.S. National Aeronautics and Space Administration (NASA), which accomplished routine transportation for Earth-to-orbit crew and cargo from 1981 to 2011. Its official name, Space Transportation System (STS), was taken from a 1969 plan for a system of reusable spacecraft of which it was the only item funded for development. It flew 135 missions and carried 355 astronauts from 16 countries, many on multiple trips.
The Michoud Assembly Facility (MAF) is an 832-acre manufacturing complex owned by NASA in New Orleans East, a section of New Orleans, Louisiana, in the United States. Organizationally it is part of NASA's Marshall Space Flight Center, and is currently a multi-tenant complex to allow commercial and government contractors, as well as government agencies, to use the site.
The crawler-transporters, formally known as the Missile Crawler Transporter Facilities, are a pair of tracked vehicles used to transport spacecraft from NASA's Vehicle Assembly Building (VAB) along the Crawlerway to Launch Complex 39. They were originally used to transport the Saturn IB and Saturn V rockets during the Apollo, Skylab and Apollo–Soyuz programs. They were then used to transport Space Shuttles from 1981 to 2011. The crawler-transporters carry vehicles on the mobile launcher platforms used by NASA, and after each launch return to the pad to take the platform back to the VAB.
Launch Complex 39 (LC-39) is a rocket launch site at the John F. Kennedy Space Center on Merritt Island in Florida, United States. The site and its collection of facilities were originally built as the Apollo program's "Moonport" and later modified for the Space Shuttle program.
Shuttle-derived vehicles (SDV) are space launch vehicles and spacecraft that use components, technology, and infrastructure originally developed for the Space Shuttle program.
A mobile launcher platform (MLP), also known as mobile launch platform, is a structure used to support a large multistage space vehicle which is assembled (stacked) vertically in an integration facility and then transported by a crawler-transporter (CT) to a launch pad. This becomes the support structure for launch.
The Crawlerway is a 130-foot-wide (40 m) double pathway at the Kennedy Space Center in Florida. It runs between the Vehicle Assembly Building and the two launch pads at Launch Complex 39. It has a length of 3.4 and 4.2 miles to Pad 39A and Pad 39B, respectively. A seven-foot (2 m) bed of stones lies beneath a layer of asphalt and a surface made of Alabama river rocks.
The Rocco A. Petrone Launch Control Center is a four-story building at NASA's Kennedy Space Center on Merritt Island, Florida, used to manage launches of launch vehicles from Kennedy Space Center Launch Complex 39. Attached to the southeast corner of the Vehicle Assembly Building, the LCC contains offices; telemetry, tracking, and instrumentation equipment; and firing rooms.
The booster separation motors or BSMs on the Space Shuttle were relatively small rocket motors that separated the reusable solid rocket boosters (SRB) from the orbiter after SRB burnout. Eight booster separation motors were attached to each of the shuttle's two reusable solid rocket boosters, four on the forward frustum and four on the aft skirt.
Launch Complex 39B (LC-39B) is the second of Launch Complex 39's three launch pads, located at NASA's Kennedy Space Center in Merritt Island, Florida. The pad, along with Launch Complex 39A, was first designed for the Saturn V launch vehicle, which at the time was the United States' most powerful rocket. Typically used to launch NASA's crewed spaceflight missions since the late 1960s, the pad is currently configured for use by the agency's Space Launch System rocket, a Shuttle-derived launch vehicle which is currently used in the Artemis program and subsequent Moon to Mars campaigns. The pad had also been leased by NASA to aerospace company Northrop Grumman, for use as a launch site for their Shuttle-derived OmegA launch vehicle, for National Security Space Launch flights and commercial launches, before the OmegA program was cancelled.
Castor is a family of solid-fuel rocket stages and boosters built by Thiokol and used on a variety of launch vehicles. They were initially developed as the second-stage motor of the Scout rocket. The design was based on the MGM-29 Sergeant, a surface-to-surface missile developed for the United States Army at the Jet Propulsion Laboratory.
The NASA Railroad is a Class III industrial short-line railroad at the Kennedy Space Center in Cape Canaveral, Florida. The railroad consists of 38 miles (61 km) of track connecting the mainline of the Florida East Coast Railway and trackage at the Cape Canaveral Space Force Station. NASA uses the railroad to deliver large or bulk materials to support its operations, particularly solid rocket boosters and chemicals such as helium and oxygen for rocket fuel.
The retirement of NASA's Space Shuttle fleet took place from March to July 2011. Discovery was the first of the three active Space Shuttles to be retired, completing its final mission on March 9, 2011; Endeavour did so on June 1. The final shuttle mission was completed with the landing of Atlantis on July 21, 2011, closing the 30-year Space Shuttle program.
The Space Launch System (SLS) is an American super heavy-lift expendable launch vehicle used by NASA. As the primary launch vehicle of the Artemis Moon landing program, SLS is designed to launch the crewed Orion spacecraft on a trans-lunar trajectory. The first SLS launch was the uncrewed Artemis 1, which took place on 16 November 2022.
Artemis 1, officially Artemis I and formerly Exploration Mission-1 (EM-1), was an uncrewed Moon-orbiting mission. As the first major spaceflight of NASA's Artemis program, Artemis 1 marked the agency's return to lunar exploration after the conclusion of the Apollo program five decades earlier. It was the first integrated flight test of the Orion spacecraft and Space Launch System (SLS) rocket, and its main objective was to test the Orion spacecraft, especially its heat shield, in preparation for subsequent Artemis missions. These missions seek to reestablish a human presence on the Moon and demonstrate technologies and business approaches needed for future scientific studies, including exploration of Mars.
OmegA was a medium-lift to heavy-lift launch vehicle concept that spent several years in development by Northrop Grumman during 2016–2020, with that development substantially funded by the U.S. government. OmegA was intended for launching U.S. national security satellites, as part of the U.S. Department of the Air Force National Security Space Launch (NSSL) replacement program.
NASA's Exploration Ground Systems (EGS) Program is one of three programs based at NASA's Kennedy Space Center in Florida. EGS was established to develop and operate the systems and facilities necessary to process and launch rockets and spacecraft during assembly, transport and launch. EGS is preparing the infrastructure to support NASA's Space Launch System (SLS) rocket and its payloads, such as the Orion spacecraft for Artemis I. Artemis I is the first to launch in a series of increasingly complex missions that will enable human exploration to the Moon and Mars.
The Space Launch System core stage, or simply core stage, is the main stage of the American Space Launch System (SLS) rocket, built by The Boeing Company in the NASA Michoud Assembly Facility. At 65 m (212 ft) tall and 8.4 m (27.6 ft) in diameter, the core stage contains approximately 987 t (2,177,000 lb) of its liquid hydrogen and liquid oxygen cryogenic propellants. Propelled by 4 RS-25 engines, the stage generates approximately 7.44 MN (1,670,000 lbf) of thrust, about 25% of the Space Launch System's thrust at liftoff, for approximately 500 seconds, propelling the stage alone for the last 375 seconds of flight. The stage lifts the rocket to an altitude of approximately 162 km (531,380 ft) before separating, reentering the atmosphere, and splashing down in the Pacific Ocean.
The new name, it was felt, would more readily encompass future as well as current programs and would not be tied to the Saturn booster.
... each with a door 456 feet (138.99 m)˜ high. The doors are the largest in the world