Spring steel

Last updated

Spring steel is a name given to a wide range of steels [1] used in the manufacture of different products, including swords, saw blades, springs and many more. These steels are generally low-alloy manganese, medium-carbon steel or high-carbon steel with a very high yield strength. This allows objects made of spring steel to return to their original shape despite significant deflection or twisting.

Contents

Grades

Many grades of steel can be hardened and tempered to increase elasticity and resist deformation; however, some steels are inherently more elastic than others:

Common spring steel grades
SAE grade
(ASTM grade)
CompositionYield strengthHardness (HRC)Comments
TypicalMaximum
10700.65-0.75% C, 0.60-0.90% Mn, max .050% S, max .040% PNormally supplied annealed165vpn180vpnCS70, CK67, C70E
1074/1075 [2] 0.70–0.80% C, 0.50–0.80% Mn, max. 0.030% P, max. 0.035% S [3] 62–78 ksi (430–540 MPa) [4] 44–50 [5] 50Scaleless blue, or Polished Bright
1080 (A228) 0.7–1.0% C, 0.2–0.6% Mn, 0.1–0.3% Si [6] Piano wire, music wire, springs, clutch discs
1095 (A684) [2] 0.90–1.03% C, 0.30–0.50% Mn, max. 0.030% P, max. 0.035% S [7] 60–75 ksi (410–520 MPa), annealed48–51 [5] 59Blue, or polished bright spring steel
5160 (A689) [8] 0.55–0.65% C, 0.75–1.00% Mn, 0.70–0.90% Cr [9] 97 ksi (670 MPa)63Chrome-silicon spring steel; fatigue-resistant
50CrV4 (EN 10277)0.47–0.55% C, max. 1.10% Mn, 0.90–1.20% Cr, 0.10–0.20% V, max. 0.40% Si 170 ksi (1,200 MPa)Old British 735 H1steel, SAE 6150, 735A51
92550.50–0.60% C, 0.70–0.95% Mn, 1.80–2.20% Si [9]
301 spring-tempered
stainless steel [10]
0.08–0.15% C, max. 2.00% Mn, 16.00–18.00% Cr, 6.00–8.00% Ni [9] 147 ksi (1,010 MPa)42Equivalents EN 10088-2 1.4310, X10CrNi18-8

Applications

See also

Related Research Articles

<span class="mw-page-title-main">Rebar</span> Steel reinforcement

Rebar, known when massed as reinforcing steel or steel reinforcement, is a steel bar used as a tension device in reinforced concrete and reinforced masonry structures to strengthen and aid the concrete under tension. Concrete is strong under compression, but has low tensile strength. Rebar significantly increases the tensile strength of the structure. Rebar's surface features a continuous series of ribs, lugs or indentations to promote a better bond with the concrete and reduce the risk of slippage.

<span class="mw-page-title-main">High-strength low-alloy steel</span> Type of alloy steel

High-strength low-alloy steel (HSLA) is a type of alloy steel that provides better mechanical properties or greater resistance to corrosion than carbon steel. HSLA steels vary from other steels in that they are not made to meet a specific chemical composition but rather specific mechanical properties. They have a carbon content between 0.05 and 0.25% to retain formability and weldability. Other alloying elements include up to 2.0% manganese and small quantities of copper, nickel, niobium, nitrogen, vanadium, chromium, molybdenum, titanium, calcium, rare-earth elements, or zirconium. Copper, titanium, vanadium, and niobium are added for strengthening purposes. These elements are intended to alter the microstructure of carbon steels, which is usually a ferrite-pearlite aggregate, to produce a very fine dispersion of alloy carbides in an almost pure ferrite matrix. This eliminates the toughness-reducing effect of a pearlitic volume fraction yet maintains and increases the material's strength by refining the grain size, which in the case of ferrite increases yield strength by 50% for every halving of the mean grain diameter. Precipitation strengthening plays a minor role, too. Their yield strengths can be anywhere between 250–590 megapascals (36,000–86,000 psi). Because of their higher strength and toughness HSLA steels usually require 25 to 30% more power to form, as compared to carbon steels.

<span class="mw-page-title-main">Carbon steel</span> Steel in which the main interstitial alloying constituent is carbon

Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states:

<span class="mw-page-title-main">Tool steel</span> Any of various steels that are particularly well-suited to be made into tools and tooling

Tool steel is any of various carbon steels and alloy steels that are particularly well-suited to be made into tools and tooling, including cutting tools, dies, hand tools, knives, and others. Their suitability comes from their distinctive hardness, resistance to abrasion and deformation, and their ability to hold a cutting edge at elevated temperatures. As a result, tool steels are suited for use in the shaping of other materials, as for example in cutting, machining, stamping, or forging.

<span class="mw-page-title-main">Bench grinder</span> Grinding machine

A bench grinder is a benchtop type of grinding machine used to drive abrasive wheels. A pedestal grinder is a similar or larger version of grinder that is mounted on a pedestal, which may be bolted to the floor or may sit on rubber feet. These types of grinders are commonly used to hand grind various cutting tools and perform other rough grinding.

<span class="mw-page-title-main">Spark testing</span> Method to classify ferrous materials

Spark testing is a method of determining the general classification of ferrous materials. It normally entails taking a piece of metal, usually scrap, and applying it to a grinding wheel in order to observe the sparks emitted. These sparks can be compared to a chart or to sparks from a known test sample to determine the classification. Spark testing also can be used to sort ferrous materials, establishing the difference from one another by noting whether the spark is the same or different.

<span class="mw-page-title-main">Sheet metal</span> Metal formed into thin, flat pieces

Sheet metal is metal formed into thin, flat pieces, usually by an industrial process.

The unified numbering system (UNS) is an alloy designation system widely accepted in North America. Each UNS number relates to a specific metal or alloy and defines its specific chemical composition, or in some cases a specific mechanical or physical property. A UNS number alone does not constitute a full material specification because it establishes no requirements for material properties, heat treatment, form, or quality.

<span class="mw-page-title-main">Yield (engineering)</span> Phenomenon of deformation due to structural stress

In materials science and engineering, the yield point is the point on a stress-strain curve that indicates the limit of elastic behavior and the beginning of plastic behavior. Below the yield point, a material will deform elastically and will return to its original shape when the applied stress is removed. Once the yield point is passed, some fraction of the deformation will be permanent and non-reversible and is known as plastic deformation.

<span class="mw-page-title-main">Bladesmith</span> Person who uses an anvil and forge to make various types of blades

Bladesmithing is the art of making knives, swords, daggers and other blades using a forge, hammer, anvil, and other smithing tools. Bladesmiths employ a variety of metalworking techniques similar to those used by blacksmiths, as well as woodworking for knife and sword handles, and often leatherworking for sheaths. Bladesmithing is an art that is thousands of years old and found in cultures as diverse as China, Japan, India, Germany, Korea, the Middle East, Spain and the British Isles. As with any art shrouded in history, there are myths and misconceptions about the process. While traditionally bladesmithing referred to the manufacture of any blade by any means, the majority of contemporary craftsmen referred to as bladesmiths are those who primarily manufacture blades by means of using a forge to shape the blade as opposed to knifemakers who form blades by use of the stock removal method, although there is some overlap between both crafts.

<span class="mw-page-title-main">SAE steel grades</span> Standard alloy numbering system for steel grades

The SAE steel grades system is a standard alloy numbering system for steel grades maintained by SAE International.

<span class="mw-page-title-main">Polishing (metalworking)</span> Abrasive process for creating smooth finished surfaces

Polishing and buffing are finishing processes for smoothing a workpiece's surface using an abrasive and a work wheel or a leather strop. Technically, polishing refers to processes that uses an abrasive that is glued to the work wheel, while buffing uses a loose abrasive applied to the work wheel. Polishing is a more aggressive process, while buffing is less harsh, which leads to a smoother, brighter finish. A common misconception is that a polished surface has a mirror-bright finish, however, most mirror-bright finishes are actually buffed.

Steel casting is a specialized form of casting involving various types of steel cast to either final/net or near-net shape. Steel castings are used when iron castings cannot deliver enough strength or shock resistance.

Black oxide or blackening is a conversion coating for ferrous materials, stainless steel, copper and copper based alloys, zinc, powdered metals, and silver solder. It is used to add mild corrosion resistance, for appearance, and to minimize light reflection. To achieve maximal corrosion resistance the black oxide must be impregnated with oil or wax. One of its advantages over other coatings is its minimal buildup.

A retaining ring is a fastener that holds components or assemblies onto a shaft or in a housing/bore when installed - typically in a groove - for one time use only. Once installed, the exposed portion acts as a shoulder which retains the specific component or assembly. Circlips are a type of retaining ring.

<span class="mw-page-title-main">Screw</span> Type of fastener characterized by a thread wrapped around a cylinder core

A screw is an externally helical threaded fastener capable of being tightened or released by a twisting force (torque) to the head. The most common uses of screws are to hold objects together and there are many forms for a variety of materials. Screws might be inserted into holes in assembled parts or a screw may form its own thread. The difference between a screw and a bolt is that the latter is designed to be tightened or released by torquing a nut.

<span class="mw-page-title-main">Thread angle</span> Angle between flanks of a screw thread

In mechanical engineering, the thread angle of a screw is the included angle between the thread flanks, measured in a plane containing the thread axis. This is a defining factor for the shape of a screw thread. Standard values include:

Mushet steel, also known as Robert Mushet's Special Steel and, at the time of its use, self-hardening steel and air-hardening steel, is considered to be both the first tool steel and the first air-hardening steel. It was invented in 1868 by Robert Forester Mushet. Prior to Mushet steel, steel had to be quenched to harden it. It later led to the discovery of high-speed steel.

Oilite is a brand of self-lubricating bearing that is made from metal alloys with pores that channel lubricants between the bearing itself and the shaft. It is manufactured from different types of material. Traditional Oilite is mostly made of copper with approximately 10% tin and up to 1% iron, while both Super Oilite and Super Oilite 16 are primarily made of iron with about 20% copper and, in the case of the latter, up to 1% graphite. Oilite is currently a registered trademark of Beemer Precision, Inc.

2014 aluminium alloy (aluminum) is an aluminium-based alloy often used in the aerospace industry.

References

  1. Engineering.com (23 October 2006). "Springs".
  2. 1 2 McMaster-Carr catalog (116th ed.), McMaster-Carr, p. 3630, retrieved 3 September 2010.
  3. "74-75 Carbon Spring Steel". Precision Steel Warehouse. Retrieved 5 December 2013.
  4. "SAE-AISI 1074 (G10740) Carbon Steel". MakeItFrom.com. Retrieved 21 August 2015.
  5. 1 2 http://www.admiralsteel.com/pdf/catalog.pdf [ bare URL PDF ]
  6. "ASTM A228 (SWP-A, K08500) Music Wire". MakeItFrom.com. Retrieved 21 August 2015.
  7. "95 Carbon Spring Steel". Precision Steel Warehouse. Archived from the original on 6 July 2013. Retrieved 5 December 2013.
  8. McMaster-Carr catalog (116th ed.), McMaster-Carr, p. 3632, retrieved 3 September 2010.
  9. 1 2 3 Oberg, Erik, and F D. Jones. Machinery's Handbook. 15th ed. New York: The Industrial Press, 1956. 1546–1551. Print.
  10. McMaster-Carr catalog (116th ed.), McMaster-Carr, p. 3662, retrieved 3 September 2010.
  11. Oberg et al. 2000 , p. 286.
  12. Store, SBG Sword. "Kingston Arms". SBG Sword Store. Retrieved 17 May 2022.
  13. "Arnold Stage Combat Sword". Buying a Sword. Retrieved 17 May 2022.

Bibliography